Product Description
ZD Hardened Tooth SurfaceBrush/Brushless Precision Planetary Transmission Gear Motor for Speed Changing
Detailed Photos
Product Parameters
MODEL:Z62DPN2460-30S(62ZPN6.55K)
Other Related Products
Click Here For More Details
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Please contact us if you have detailed requests, thank you !
Application: | Motor, Electric Cars |
---|---|
Function: | Change Drive Torque, Speed Changing |
Layout: | Transmission |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
---|
How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by CX 2023-06-13
China Good quality ZD 42mm Horizontal Type Brush/Brushless Precision Planetary Transmission Gear Motor with high quality
Product Description
ZD 42mm Horizontal Type Brush/Brushless Precision Planetary Transmission Gear Motor
Detailed Photos
Product Parameters
MODEL:Z42BLDPM2425-30S(42ZPM188K)
Other Related Products
Click Here For More Details
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Please contact us if you have detailed requests, thank you !
Application: | Motor, Electric Cars |
---|---|
Function: | Change Drive Torque, Speed Changing |
Layout: | Transmission |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
---|
Benefits of a Planetary Motor
If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.
planetary gears
Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:
planetary gearboxes
A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?
planetary gear motors
When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
planetary gears vs spur gears
A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
planetary gearboxes as a compact alternative to pinion-and-gear reducers
While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt
editor by CX 2023-06-02
China Professional ZD Brush/Brushless Precision Planetary Transmission Gear Motor with CE Certification for Speed Changing with high quality
Product Description
ZD Brush/Brushless Precision Planetary Transmission Gear Motor with CE Certification for Speed Changing
Detailed Photos
Product Parameters
MODEL:Z62DPN2460-30S(62ZPN6.55K)
Other Related Products
Click Here For More Details
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Please contact us if you have detailed requests, thank you !
Application: | Motor, Electric Cars |
---|---|
Function: | Change Drive Torque, Speed Changing |
Layout: | Transmission |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
---|
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by CX 2023-05-31
China wholesaler ZD 42mm 600 Hours Motor Life Brush/Brushless Precision Planetary Transmission Gear Motor motor efficiency
Product Description
ZD 42mm 600 Hours Motor Life Brush/Brushless Precision Planetary Transmission Gear Motor
Detailed Photos
Product Parameters
MODEL:Z42BLDPM2425-30S(42ZPM188K)
Other Related Products
Click Here For More Details
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Please contact us if you have detailed requests, thank you !
Application: | Motor, Electric Cars |
---|---|
Function: | Change Drive Torque, Speed Changing |
Layout: | Transmission |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
---|
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by CX 2023-05-18
China Hot selling ZD 72mm Three-Step Brush/Brushless Precision Planetary Transmission Gear Motor motor engine
Product Description
ZD 72mm Three-Step Brush/Brushless Precision Planetary Transmission Gear Motor
Detailed Photos
Product Parameters
MODEL:Z72BLDPN24120-30S(72PN3.65)
Other Related Products
Click Here For More Details
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Please contact us if you have detailed requests, thank you !
Application: | Motor, Electric Cars |
---|---|
Function: | Change Drive Torque, Speed Changing |
Layout: | Transmission |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
---|
How to Assemble a Planetary Motor
A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.
VPLite
If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
VersaPlanetary
The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.
Self-centering planetary gears
A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Encoders
A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.
Cost
There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Applications
There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.
editor by CX 2023-05-10
China Professional ZD 82mm Speed Changing Three-Step Brush/Brushless Precision Planetary Transmission Gear Motor with high quality
Product Description
ZD 82mm Speed Changing Three-Step Brush/Brushless Precision Planetary Transmission Gear Motor
Detailed Photos
Product Parameters
MODEL:Z82BLDPN24200-30S(82ZPN13.53K)
Other Related Products
Click Here For More Details
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Please contact us if you have detailed requests, thank you !
Application: | Motor, Electric Cars |
---|---|
Function: | Change Drive Torque, Speed Changing |
Layout: | Transmission |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
Customization: |
Available
| Customized Request |
---|
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by CX 2023-04-24
China Best Sales 22mm Pm DC Planetary Transmission Gear Motor supplier
Product Description
22mm Pm DC Planetary Transmission Gear Motor
PG36M555 SERIES
voltage: 3VDC 6VDC 9VDC 12VDC 24VDC
Speed range: 3
Gearbox please refer to gearbox data reduction ratio99.5 .Related to gearmotor output speed and torque please
refer to motor data.
2\ Motor can be installed wiht magnetic encorder. encorder parameters please refer to me-37.htm .
3\Standard output shaft after reducing: 8.0mm. other sizes of then output shaft can make as client request.
4\Chart only for reference,products shall prevail the entity.
Company Introduction
Type: | Circular Gear |
---|---|
Dia.: | 36X(84~110)mm |
Manufacturing Method: | Rolling Gear |
Toothed Portion Shape: | Spur Gear |
Transport Package: | CTN Size: 32X28xh26cm 40PCS/CTN G. W. 16kgs |
Specification: | CE, Rohs |
Customization: |
Available
| Customized Request |
---|
How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
editor by CX
2023-04-14
China 24mm DC Planetary Transmission Gear Motor car motor
Solution Description
24JX5K/24ZY30
24mm OD Planetary Gearbox,Permissible Load Range: .05N.m-.5N.m
Motor Technical Information
Sort |
Rated voltage voe |
No- load pace r/min |
No-load present mA |
Rated pace r/min |
Rated torqu e mN.m |
Output power w |
Rated current mA |
Stall torque mN.m |
Stall current A |
24ZY30-1245 | twelve | 4500 | 60 | 3600 | two.five | .9 | one hundred seventy | 12.5 | .5 |
24ZY30-1260 | twelve | 6000 | 70 | 4800 | three | 1.five | 240 | fifteen | one. |
Equipment Motor Complex Info
24ZY30-1245 DC Motor
Reduction ratio | three.seven | five.2 | 14 | 19 | 27 | 51 | 71 | one hundred | 139 | 189 | 264 | 369 | 516 |
Quantity of equipment trains | 1 | 1 | 2 | two | two | 3 | three | three | three | four | 4 | four | four |
(L) Length(L) mm | twenty five.4 | twenty five.four | 27.8 | 27.eight | 27.eight | 32.seven | 32.7 | 32.7 | 32.seven | 37.6 | 37.6 | 37.six | 37.six |
No- load velocity r/mn | 1213 | 869 | 321 | 237 | 167 | 88 | sixty three | 45 | 32 | 24 | seventeen | 12 | eight.7 |
Rated pace r/min | 970 | 695 | 257 | 189 | 133 | seventy one | fifty one | 36 | 26 | 19 | 14 | 10 | 7. |
Rated torque N.m | .008 | .012 | .571 | .038 | .055 | .093 | .thirteen | .eighteen | .twenty five | .31 | .forty three | .five | .5 |
N.m Max. permissible load in a quick time |
.fifteen | .15 | .6 | .six | .6 | one.2 | 1.2 | one.two | 1.two | 1.five | 1.five | one.5 | one.5 |
24ZY30-1260 DC Motor
Reduction ratio | 3.seven | five.2 | fourteen | 19 | 27 | 51 | 71 | one hundred | 139 | 189 | 264 | 369 | 516 |
Number of equipment trains | one | 1 | two | 2 | 2 | 3 | three | 3 | three | four | 4 | 4 | 4 |
(L) Length(L) mm | 25.four | twenty five.4 | 27.8 | 27.eight | 27.eight | 32.7 | 32.7 | 32.7 | 32.seven | 37.6 | 37.6 | 37.6 | 37.six |
No- load pace r/min | 1617 | 1158 | 429 | 316 | 222 | 118 | eighty five | 60 | forty three | 32 | 23 | 16 | twelve |
Rated pace r/min | 1294 | 927 | 342 | 253 | 178 | 94 | 68 | 48 | 35 | 25 | 18 | 13 | 9.3 |
Rated torque N.m | .571 | .014 | .037 | .051 | .073 | .thirteen | .sixteen | .twenty five | .35 | .46 | .five | .five | .5 |
N.m Max. permissible load in a short time |
.15 | .fifteen | .6 | .6 | .6 | 1.two | one.2 | one.two | 1.two | 1.5 | one.five | 1.5 | one.five |
Proportions (mm) | Rated Voltage (VDC) | Rated Speed ( r/min ) |
Reduction Ratio | Rated Torgue (N.m) |
22 | twelve | 2200-8700 | one:3.7-1:516 | .011-1. |
24 | 12 | 3600-8700 | one:3.7-1:516 | .034-1. |
28 | twelve~24 | 3800-5100 | one:3.7-1:516 | .571-3. |
32 | twelve~24 | 3800-5100 | one:3.7-1:720 | .030-3. |
36 | 12~24 | 2400-4300 | 1:3.7-1:720 | .017-3. |
forty two | 12~24 | 3400-6500 | 1:3.5-1:294 | .014-fifteen. |
45 | 12~24 | 2400-3600 | 1:3.71-1:369 | .15-10. |
fifty two | twelve~24 | 2400-3600 | one:4.5-1:312 | .30-20. |
fifty six | 12~24 | 1600-4000 | one:3.6-1:575 | .22-thirty. |
71 | 12~24 | 1600-2600 | one:4-1:308 | .seventy two-54. |
eighty two | 12~24 | 1700-2750 | 1:4-1:329 | 1.2-one hundred twenty. |
92 | 12~24 | 960-2400 | one:4.3-1:422 | .9-450. |
a hundred and twenty | 12~24 | 1600-2800 | 1:4.8-1:427 | three.4-600. |
Characteristics:
The planetary gearbox for transmission is commonly matched with DC motor and BLDC motor. It displays the people of substantial torque and controlablity as nicely as the high lasting torque. The excellent combination fully expresses the product’s smaller and large torque.
Packaging & Shipping:
1, Waterproof plastic bag packed in foam box and carton as outer packing.
two, Export wooden box packaging for products.
WHY Picking US:
- Open for common dialogue and queries
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- Good quality items presented at aggressive lower cost
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- Many recurring clients
/ Piece | |
1 Piece (Min. Order) |
###
Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
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Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
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Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
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Customization: |
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TYPE |
Rated voltage voe |
No- load speed r/min |
No-load current mA |
Rated speed r/min |
Rated torqu e mN.m |
Output power w |
Rated current mA |
Stall torque mN.m |
Stall current A |
24ZY30-1245 | 12 | 4500 | 60 | 3600 | 2.5 | 0.9 | 170 | 12.5 | 0.5 |
24ZY30-1260 | 12 | 6000 | 70 | 4800 | 3 | 1.5 | 240 | 15 | 1.0 |
###
Reduction ratio | 3.7 | 5.2 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 | 516 |
Number of gear trains | 1 | 1 | 2 | 2 | 2 | 3 | 3 | 3 | 3 | 4 | 4 | 4 | 4 |
(L) Length(L) mm | 25.4 | 25.4 | 27.8 | 27.8 | 27.8 | 32.7 | 32.7 | 32.7 | 32.7 | 37.6 | 37.6 | 37.6 | 37.6 |
No- load speed r/mn | 1213 | 869 | 321 | 237 | 167 | 88 | 63 | 45 | 32 | 24 | 17 | 12 | 8.7 |
Rated speed r/min | 970 | 695 | 257 | 189 | 133 | 71 | 51 | 36 | 26 | 19 | 14 | 10 | 7.0 |
Rated torque N.m | 0.008 | 0.012 | 0.028 | 0.038 | 0.055 | 0.093 | 0.13 | 0.18 | 0.25 | 0.31 | 0.43 | 0.5 | 0.5 |
N.m Max. permissible load in a short time |
0.15 | 0.15 | 0.6 | 0.6 | 0.6 | 1.2 | 1.2 | 1.2 | 1.2 | 1.5 | 1.5 | 1.5 | 1.5 |
###
Reduction ratio | 3.7 | 5.2 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 | 516 |
Number of gear trains | 1 | 1 | 2 | 2 | 2 | 3 | 3 | 3 | 3 | 4 | 4 | 4 | 4 |
(L) Length(L) mm | 25.4 | 25.4 | 27.8 | 27.8 | 27.8 | 32.7 | 32.7 | 32.7 | 32.7 | 37.6 | 37.6 | 37.6 | 37.6 |
No– load speed r/min | 1617 | 1158 | 429 | 316 | 222 | 118 | 85 | 60 | 43 | 32 | 23 | 16 | 12 |
Rated speed r/min | 1294 | 927 | 342 | 253 | 178 | 94 | 68 | 48 | 35 | 25 | 18 | 13 | 9.3 |
Rated torque N.m | 0.010 | 0.014 | 0.037 | 0.051 | 0.073 | 0.13 | 0.16 | 0.25 | 0.35 | 0.46 | 0.5 | 0.5 | 0.5 |
N.m Max. permissible load in a short time |
0.15 | 0.15 | 0.6 | 0.6 | 0.6 | 1.2 | 1.2 | 1.2 | 1.2 | 1.5 | 1.5 | 1.5 | 1.5 |
###
Dimensions (mm) | Rated Voltage (VDC) | Rated Speed ( r/min ) |
Reduction Ratio | Rated Torgue (N.m) |
22 | 12 | 2200-8700 | 1:3.7-1:516 | 0.011-1.0 |
24 | 12 | 3600-8700 | 1:3.7-1:516 | 0.034-1.0 |
28 | 12~24 | 3800-5100 | 1:3.7-1:516 | 0.023-3.0 |
32 | 12~24 | 3800-5100 | 1:3.7-1:720 | 0.030-3.0 |
36 | 12~24 | 2400-4300 | 1:3.7-1:720 | 0.017-3.0 |
42 | 12~24 | 3400-6500 | 1:3.5-1:294 | 0.014-15.0 |
45 | 12~24 | 2400-3600 | 1:3.71-1:369 | 0.15-10.0 |
52 | 12~24 | 2400-3600 | 1:4.5-1:312 | 0.30-20.0 |
56 | 12~24 | 1600-4000 | 1:3.6-1:575 | 0.22-30.0 |
71 | 12~24 | 1600-2600 | 1:4-1:308 | 0.72-54.0 |
82 | 12~24 | 1700-2750 | 1:4-1:329 | 1.2-120.0 |
92 | 12~24 | 960-2400 | 1:4.3-1:422 | 0.9-450.0 |
120 | 12~24 | 1600-2800 | 1:4.8-1:427 | 3.4-600.0 |
/ Piece | |
1 Piece (Min. Order) |
###
Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
---|
###
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
###
Customization: |
---|
###
TYPE |
Rated voltage voe |
No- load speed r/min |
No-load current mA |
Rated speed r/min |
Rated torqu e mN.m |
Output power w |
Rated current mA |
Stall torque mN.m |
Stall current A |
24ZY30-1245 | 12 | 4500 | 60 | 3600 | 2.5 | 0.9 | 170 | 12.5 | 0.5 |
24ZY30-1260 | 12 | 6000 | 70 | 4800 | 3 | 1.5 | 240 | 15 | 1.0 |
###
Reduction ratio | 3.7 | 5.2 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 | 516 |
Number of gear trains | 1 | 1 | 2 | 2 | 2 | 3 | 3 | 3 | 3 | 4 | 4 | 4 | 4 |
(L) Length(L) mm | 25.4 | 25.4 | 27.8 | 27.8 | 27.8 | 32.7 | 32.7 | 32.7 | 32.7 | 37.6 | 37.6 | 37.6 | 37.6 |
No- load speed r/mn | 1213 | 869 | 321 | 237 | 167 | 88 | 63 | 45 | 32 | 24 | 17 | 12 | 8.7 |
Rated speed r/min | 970 | 695 | 257 | 189 | 133 | 71 | 51 | 36 | 26 | 19 | 14 | 10 | 7.0 |
Rated torque N.m | 0.008 | 0.012 | 0.028 | 0.038 | 0.055 | 0.093 | 0.13 | 0.18 | 0.25 | 0.31 | 0.43 | 0.5 | 0.5 |
N.m Max. permissible load in a short time |
0.15 | 0.15 | 0.6 | 0.6 | 0.6 | 1.2 | 1.2 | 1.2 | 1.2 | 1.5 | 1.5 | 1.5 | 1.5 |
###
Reduction ratio | 3.7 | 5.2 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 | 516 |
Number of gear trains | 1 | 1 | 2 | 2 | 2 | 3 | 3 | 3 | 3 | 4 | 4 | 4 | 4 |
(L) Length(L) mm | 25.4 | 25.4 | 27.8 | 27.8 | 27.8 | 32.7 | 32.7 | 32.7 | 32.7 | 37.6 | 37.6 | 37.6 | 37.6 |
No– load speed r/min | 1617 | 1158 | 429 | 316 | 222 | 118 | 85 | 60 | 43 | 32 | 23 | 16 | 12 |
Rated speed r/min | 1294 | 927 | 342 | 253 | 178 | 94 | 68 | 48 | 35 | 25 | 18 | 13 | 9.3 |
Rated torque N.m | 0.010 | 0.014 | 0.037 | 0.051 | 0.073 | 0.13 | 0.16 | 0.25 | 0.35 | 0.46 | 0.5 | 0.5 | 0.5 |
N.m Max. permissible load in a short time |
0.15 | 0.15 | 0.6 | 0.6 | 0.6 | 1.2 | 1.2 | 1.2 | 1.2 | 1.5 | 1.5 | 1.5 | 1.5 |
###
Dimensions (mm) | Rated Voltage (VDC) | Rated Speed ( r/min ) |
Reduction Ratio | Rated Torgue (N.m) |
22 | 12 | 2200-8700 | 1:3.7-1:516 | 0.011-1.0 |
24 | 12 | 3600-8700 | 1:3.7-1:516 | 0.034-1.0 |
28 | 12~24 | 3800-5100 | 1:3.7-1:516 | 0.023-3.0 |
32 | 12~24 | 3800-5100 | 1:3.7-1:720 | 0.030-3.0 |
36 | 12~24 | 2400-4300 | 1:3.7-1:720 | 0.017-3.0 |
42 | 12~24 | 3400-6500 | 1:3.5-1:294 | 0.014-15.0 |
45 | 12~24 | 2400-3600 | 1:3.71-1:369 | 0.15-10.0 |
52 | 12~24 | 2400-3600 | 1:4.5-1:312 | 0.30-20.0 |
56 | 12~24 | 1600-4000 | 1:3.6-1:575 | 0.22-30.0 |
71 | 12~24 | 1600-2600 | 1:4-1:308 | 0.72-54.0 |
82 | 12~24 | 1700-2750 | 1:4-1:329 | 1.2-120.0 |
92 | 12~24 | 960-2400 | 1:4.3-1:422 | 0.9-450.0 |
120 | 12~24 | 1600-2800 | 1:4.8-1:427 | 3.4-600.0 |
Dynamic Modeling of a Planetary Motor
A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.
planetary gear system
A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
planetary gear train
To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?
planetary gear train with fixed carrier train ratio
The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
planetary gear train with zero helix angle
The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!
planetary gear train with spur gears
A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
planetary gear train with helical gears
A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.
editor by czh 2023-03-24
China ZD 42mm 1.6A Rated Current Brush/Brushless Precision Planetary Transmission Gear Motor with CE Certification wholesaler
Solution Description
ZD 42mm 1.6A Rated Present Brush/Brushless Precision Planetary Transmission Gear Motor with CE Certification
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Product Parameters
Model:Z42DPN2425-30S(42ZPN33.92K)
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Business Profile
FAQ
Q: What’re your main goods?
A: We presently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Equipment Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box and so on. You can examine the technical specs for previously mentioned motors on our internet site and you can e mail us to advise needed motors per your specification as well.
Q: How to choose a appropriate motor?
A:If you have motor photos or drawings to demonstrate us, or you have thorough specs like voltage, pace, torque, motor dimension, operating method of the motor, required life span and noise level and so on, you should do not hesitate to allow us know, then we can suggest ideal motor for every your ask for appropriately.
Q: Do you have a personalized support for your regular motors?
A: Of course, we can customise for every your request for the voltage, speed, torque and shaft dimension/condition. If you want additional wires/cables soldered on the terminal or require to include connectors, or capacitors or EMC we can make it way too.
Q: Do you have an personal style support for motors?
A: Indeed, we would like to layout motors independently for our clients, but it could require some mildew creating price and layout cost.
Q: What’s your lead time?
A: Normally speaking, our regular standard merchandise will need to have 15-30days, a bit lengthier for customized items. But we are very adaptable on the lead time, it will rely on the specific orders.
Make sure you speak to us if you have comprehensive requests, thank you !
US $29.82-42.09 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Electric Cars |
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Function: | Change Drive Torque, Speed Changing |
Layout: | Transmission |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
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Customization: |
Available
|
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US $29.82-42.09 / Piece | |
1 Piece (Min. Order) |
###
Application: | Motor, Electric Cars |
---|---|
Function: | Change Drive Torque, Speed Changing |
Layout: | Transmission |
Hardness: | Hardened Tooth Surface |
Installation: | Horizontal Type |
Step: | Three-Step |
###
Customization: |
Available
|
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How to Select a Gear Motor
A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.
Angular geared motors
Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.
Planetary gearboxes
Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Hydraulic gear motors
Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Croise motors
There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.
editor by czh 2023-01-20
China 24mm DC Planetary Transmission Gear Motor with Great quality
Merchandise Description
24JX5K/24ZY30
24mm OD Planetary Gearbox,Permissible Load Range: .05N.m-.5N.m
Motor Technological Information
Sort |
Rated voltage voe |
No- load speed r/min |
No-load existing mA |
Rated velocity r/min |
Rated torqu e mN.m |
Output energy w |
Rated recent mA |
Stall torque mN.m |
Stall recent A |
24ZY30-1245 | 12 | 4500 | 60 | 3600 | two.five | .nine | one hundred seventy | 12.5 | .five |
24ZY30-1260 | twelve | 6000 | 70 | 4800 | three | 1.five | 240 | 15 | 1. |
Equipment Motor Technological Data
24ZY30-1245 DC Motor
Reduction ratio | 3.7 | 5.2 | 14 | 19 | 27 | fifty one | 71 | 100 | 139 | 189 | 264 | 369 | 516 |
Number of equipment trains | 1 | 1 | two | two | 2 | three | 3 | 3 | 3 | 4 | four | 4 | four |
(L) Length(L) mm | 25.four | twenty five.4 | 27.eight | 27.eight | 27.eight | 32.seven | 32.seven | 32.seven | 32.7 | 37.6 | 37.six | 37.6 | 37.6 |
No- load pace r/mn | 1213 | 869 | 321 | 237 | 167 | 88 | 63 | 45 | 32 | 24 | seventeen | twelve | 8.7 |
Rated pace r/min | 970 | 695 | 257 | 189 | 133 | 71 | fifty one | 36 | 26 | 19 | 14 | ten | 7. |
Rated torque N.m | .008 | .012 | .571 | .038 | .055 | .093 | .13 | .eighteen | .twenty five | .31 | .forty three | .5 | .five |
N.m Max. permissible load in a quick time |
.15 | .15 | .six | .six | .6 | 1.2 | 1.2 | one.two | 1.2 | one.five | one.five | one.5 | one.5 |
24ZY30-1260 DC Motor
Reduction ratio | three.7 | five.2 | 14 | 19 | 27 | fifty one | 71 | a hundred | 139 | 189 | 264 | 369 | 516 |
Number of equipment trains | one | one | two | 2 | 2 | three | 3 | three | 3 | four | 4 | four | four |
(L) Length(L) mm | twenty five.four | twenty five.four | 27.eight | 27.eight | 27.eight | 32.seven | 32.7 | 32.seven | 32.7 | 37.six | 37.six | 37.six | 37.6 |
No- load velocity r/min | 1617 | 1158 | 429 | 316 | 222 | 118 | 85 | 60 | forty three | 32 | 23 | 16 | twelve |
Rated speed r/min | 1294 | 927 | 342 | 253 | 178 | 94 | sixty eight | 48 | 35 | twenty five | 18 | 13 | nine.3 |
Rated torque N.m | .571 | .014 | .037 | .051 | .073 | .13 | .16 | .twenty five | .35 | .forty six | .5 | .5 | .five |
N.m Max. permissible load in a brief time |
.fifteen | .fifteen | .6 | .6 | .six | 1.two | one.two | one.2 | one.two | 1.five | one.5 | one.5 | 1.5 |
Dimensions (mm) | Rated Voltage (VDC) | Rated Speed ( r/min ) |
Reduction Ratio | Rated Torgue (N.m) |
22 | 12 | 2200-8700 | one:3.7-1:516 | .011-1. |
24 | twelve | 3600-8700 | one:3.7-1:516 | .034-1. |
28 | twelve~24 | 3800-5100 | one:3.7-1:516 | .571-3. |
32 | twelve~24 | 3800-5100 | one:3.7-1:720 | .030-3. |
36 | 12~24 | 2400-4300 | one:3.7-1:720 | .017-3. |
42 | twelve~24 | 3400-6500 | 1:3.5-1:294 | .014-fifteen. |
45 | 12~24 | 2400-3600 | 1:3.71-1:369 | .15-ten. |
fifty two | 12~24 | 2400-3600 | 1:4.5-1:312 | .30-twenty. |
fifty six | twelve~24 | 1600-4000 | one:3.6-1:575 | .22-thirty. |
71 | twelve~24 | 1600-2600 | 1:4-1:308 | .72-54. |
82 | twelve~24 | 1700-2750 | one:4-1:329 | one.2-120. |
92 | twelve~24 | 960-2400 | 1:4.3-1:422 | .9-450. |
120 | 12~24 | 1600-2800 | 1:4.8-1:427 | 3.4-600. |
Functions:
The planetary gearbox for transmission is commonly matched with DC motor and BLDC motor. It displays the figures of substantial torque and controlablity as well as the higher long lasting torque. The excellent mix completely expresses the product’s scaled-down and higher torque.
Packaging & Shipping:
1, Waterproof plastic bag packed in foam box and carton as outer packing.
2, Export wooden box packaging for products.
WHY Deciding on US:
- Open for common dialogue and inquiries
- Time to industry or theatre of operations can be significantly lowered
- Proficient staff of engineers offering innovative technical remedies
- One particular end “supplier” and complete sub-technique
- High quality merchandise provided at aggressive reduced expense
- Capacity to ship entire world extensive
- On time shipping and delivery
- Training at Buyer places
- Fast provider on return and fix outcomes
- Many recurring buyers
US $5.3-8.5 / Piece | |
1 Piece (Min. Order) |
###
Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
---|
###
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
###
Customization: |
Available
|
---|
###
TYPE |
Rated voltage voe |
No- load speed r/min |
No-load current mA |
Rated speed r/min |
Rated torqu e mN.m |
Output power w |
Rated current mA |
Stall torque mN.m |
Stall current A |
24ZY30-1245 | 12 | 4500 | 60 | 3600 | 2.5 | 0.9 | 170 | 12.5 | 0.5 |
24ZY30-1260 | 12 | 6000 | 70 | 4800 | 3 | 1.5 | 240 | 15 | 1.0 |
###
Reduction ratio | 3.7 | 5.2 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 | 516 |
Number of gear trains | 1 | 1 | 2 | 2 | 2 | 3 | 3 | 3 | 3 | 4 | 4 | 4 | 4 |
(L) Length(L) mm | 25.4 | 25.4 | 27.8 | 27.8 | 27.8 | 32.7 | 32.7 | 32.7 | 32.7 | 37.6 | 37.6 | 37.6 | 37.6 |
No- load speed r/mn | 1213 | 869 | 321 | 237 | 167 | 88 | 63 | 45 | 32 | 24 | 17 | 12 | 8.7 |
Rated speed r/min | 970 | 695 | 257 | 189 | 133 | 71 | 51 | 36 | 26 | 19 | 14 | 10 | 7.0 |
Rated torque N.m | 0.008 | 0.012 | 0.028 | 0.038 | 0.055 | 0.093 | 0.13 | 0.18 | 0.25 | 0.31 | 0.43 | 0.5 | 0.5 |
N.m Max. permissible load in a short time |
0.15 | 0.15 | 0.6 | 0.6 | 0.6 | 1.2 | 1.2 | 1.2 | 1.2 | 1.5 | 1.5 | 1.5 | 1.5 |
###
Reduction ratio | 3.7 | 5.2 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 | 516 |
Number of gear trains | 1 | 1 | 2 | 2 | 2 | 3 | 3 | 3 | 3 | 4 | 4 | 4 | 4 |
(L) Length(L) mm | 25.4 | 25.4 | 27.8 | 27.8 | 27.8 | 32.7 | 32.7 | 32.7 | 32.7 | 37.6 | 37.6 | 37.6 | 37.6 |
No– load speed r/min | 1617 | 1158 | 429 | 316 | 222 | 118 | 85 | 60 | 43 | 32 | 23 | 16 | 12 |
Rated speed r/min | 1294 | 927 | 342 | 253 | 178 | 94 | 68 | 48 | 35 | 25 | 18 | 13 | 9.3 |
Rated torque N.m | 0.010 | 0.014 | 0.037 | 0.051 | 0.073 | 0.13 | 0.16 | 0.25 | 0.35 | 0.46 | 0.5 | 0.5 | 0.5 |
N.m Max. permissible load in a short time |
0.15 | 0.15 | 0.6 | 0.6 | 0.6 | 1.2 | 1.2 | 1.2 | 1.2 | 1.5 | 1.5 | 1.5 | 1.5 |
###
Dimensions (mm) | Rated Voltage (VDC) | Rated Speed ( r/min ) |
Reduction Ratio | Rated Torgue (N.m) |
22 | 12 | 2200-8700 | 1:3.7-1:516 | 0.011-1.0 |
24 | 12 | 3600-8700 | 1:3.7-1:516 | 0.034-1.0 |
28 | 12~24 | 3800-5100 | 1:3.7-1:516 | 0.023-3.0 |
32 | 12~24 | 3800-5100 | 1:3.7-1:720 | 0.030-3.0 |
36 | 12~24 | 2400-4300 | 1:3.7-1:720 | 0.017-3.0 |
42 | 12~24 | 3400-6500 | 1:3.5-1:294 | 0.014-15.0 |
45 | 12~24 | 2400-3600 | 1:3.71-1:369 | 0.15-10.0 |
52 | 12~24 | 2400-3600 | 1:4.5-1:312 | 0.30-20.0 |
56 | 12~24 | 1600-4000 | 1:3.6-1:575 | 0.22-30.0 |
71 | 12~24 | 1600-2600 | 1:4-1:308 | 0.72-54.0 |
82 | 12~24 | 1700-2750 | 1:4-1:329 | 1.2-120.0 |
92 | 12~24 | 960-2400 | 1:4.3-1:422 | 0.9-450.0 |
120 | 12~24 | 1600-2800 | 1:4.8-1:427 | 3.4-600.0 |
US $5.3-8.5 / Piece | |
1 Piece (Min. Order) |
###
Shipping Cost:
Estimated freight per unit. |
To be negotiated| Freight Cost Calculator |
---|
###
Application: | Universal, Industrial, Household Appliances, Car, Power Tools |
---|---|
Operating Speed: | Constant Speed |
Excitation Mode: | Excited |
###
Customization: |
Available
|
---|
###
TYPE |
Rated voltage voe |
No- load speed r/min |
No-load current mA |
Rated speed r/min |
Rated torqu e mN.m |
Output power w |
Rated current mA |
Stall torque mN.m |
Stall current A |
24ZY30-1245 | 12 | 4500 | 60 | 3600 | 2.5 | 0.9 | 170 | 12.5 | 0.5 |
24ZY30-1260 | 12 | 6000 | 70 | 4800 | 3 | 1.5 | 240 | 15 | 1.0 |
###
Reduction ratio | 3.7 | 5.2 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 | 516 |
Number of gear trains | 1 | 1 | 2 | 2 | 2 | 3 | 3 | 3 | 3 | 4 | 4 | 4 | 4 |
(L) Length(L) mm | 25.4 | 25.4 | 27.8 | 27.8 | 27.8 | 32.7 | 32.7 | 32.7 | 32.7 | 37.6 | 37.6 | 37.6 | 37.6 |
No- load speed r/mn | 1213 | 869 | 321 | 237 | 167 | 88 | 63 | 45 | 32 | 24 | 17 | 12 | 8.7 |
Rated speed r/min | 970 | 695 | 257 | 189 | 133 | 71 | 51 | 36 | 26 | 19 | 14 | 10 | 7.0 |
Rated torque N.m | 0.008 | 0.012 | 0.028 | 0.038 | 0.055 | 0.093 | 0.13 | 0.18 | 0.25 | 0.31 | 0.43 | 0.5 | 0.5 |
N.m Max. permissible load in a short time |
0.15 | 0.15 | 0.6 | 0.6 | 0.6 | 1.2 | 1.2 | 1.2 | 1.2 | 1.5 | 1.5 | 1.5 | 1.5 |
###
Reduction ratio | 3.7 | 5.2 | 14 | 19 | 27 | 51 | 71 | 100 | 139 | 189 | 264 | 369 | 516 |
Number of gear trains | 1 | 1 | 2 | 2 | 2 | 3 | 3 | 3 | 3 | 4 | 4 | 4 | 4 |
(L) Length(L) mm | 25.4 | 25.4 | 27.8 | 27.8 | 27.8 | 32.7 | 32.7 | 32.7 | 32.7 | 37.6 | 37.6 | 37.6 | 37.6 |
No– load speed r/min | 1617 | 1158 | 429 | 316 | 222 | 118 | 85 | 60 | 43 | 32 | 23 | 16 | 12 |
Rated speed r/min | 1294 | 927 | 342 | 253 | 178 | 94 | 68 | 48 | 35 | 25 | 18 | 13 | 9.3 |
Rated torque N.m | 0.010 | 0.014 | 0.037 | 0.051 | 0.073 | 0.13 | 0.16 | 0.25 | 0.35 | 0.46 | 0.5 | 0.5 | 0.5 |
N.m Max. permissible load in a short time |
0.15 | 0.15 | 0.6 | 0.6 | 0.6 | 1.2 | 1.2 | 1.2 | 1.2 | 1.5 | 1.5 | 1.5 | 1.5 |
###
Dimensions (mm) | Rated Voltage (VDC) | Rated Speed ( r/min ) |
Reduction Ratio | Rated Torgue (N.m) |
22 | 12 | 2200-8700 | 1:3.7-1:516 | 0.011-1.0 |
24 | 12 | 3600-8700 | 1:3.7-1:516 | 0.034-1.0 |
28 | 12~24 | 3800-5100 | 1:3.7-1:516 | 0.023-3.0 |
32 | 12~24 | 3800-5100 | 1:3.7-1:720 | 0.030-3.0 |
36 | 12~24 | 2400-4300 | 1:3.7-1:720 | 0.017-3.0 |
42 | 12~24 | 3400-6500 | 1:3.5-1:294 | 0.014-15.0 |
45 | 12~24 | 2400-3600 | 1:3.71-1:369 | 0.15-10.0 |
52 | 12~24 | 2400-3600 | 1:4.5-1:312 | 0.30-20.0 |
56 | 12~24 | 1600-4000 | 1:3.6-1:575 | 0.22-30.0 |
71 | 12~24 | 1600-2600 | 1:4-1:308 | 0.72-54.0 |
82 | 12~24 | 1700-2750 | 1:4-1:329 | 1.2-120.0 |
92 | 12~24 | 960-2400 | 1:4.3-1:422 | 0.9-450.0 |
120 | 12~24 | 1600-2800 | 1:4.8-1:427 | 3.4-600.0 |
How to Maximize Gear Motor Reliability
A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.
Applications of a gear motor
Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Types
Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Functions
A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.
Reliability
The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Cost
The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.
editor by czh 2023-01-12