Tag Archives: 24v brushless dc motor

China Professional 52mm 24V Low Speed High Torque Brushless DC Motor for Auto Curtain with Good quality

Product Description

Note:

The specifications can be designed according to the customer’s requirements!

Option:

Customized shaft, performance, voltage, lead wires…

Application:

swimming pool, automotive, semiconductor, chemical & medical, industrial automation, power tool, instrument, measuring equipment, office automation, various OEM application.

Parameter:

 

Motor Model DG525-31W DG525-63W DG525-94W
Rated Voltage(VDC) 24 24 24
Rated Speed(Rpm) 3000 3000 3000
Rated Torque(N.m) 0.1 0.2 0.3
Rated Power(W) 31 63 94
L1   Length(mm) 59 79 99

 

Reducer Series 1 2
Transmission efficiency 90% 81%
Max radial load 80N 80N
Max axial load 30N 30N
Transmission torque 12N.m 20N.m
Reduction Ratio 5,10 20,25,40,50,100
L2     Length(mm) 35.5 45

About Us:

I.CH was founded in 2006, located in HangZhou. We specialized in researching, developing, and servicing electric motors, gearbox, and high precision gears with the small module. After years of development, we have an independent product design and R&D team, service team, and a professional quality control team. To realize our service concept better, provide high-quality products and excellent service, we have been committed to the core ability and training. We have a holding factory in HangZhou, which produces high precision small mold gears, gear shaft, gearbox, and planetary gearbox assembling.

Our Product:
DC Gear Motor | DC Planetary Gear Motor
Planetary Gearbox | Spur Gearbox
Spur Gear | Helical Gear

Our Certificate:
As we all know, the success of the company is based on the quality of the motor. So, to get the acknowledgment in the market, we get ROHS, CE, ISO900 certificates.

Work-flow:

Service:

ODM & OEM
Gearbox design and development

Package&Ship:

Carton, pallet, or what you want
The delivery time is about 30-45 days.

Customer’s Visiting:

FAQ:

1. Can you custom gearbox?
YES.

2. DO you provide the sample?
YES.

3. Do you provide technical support?
YES

4. Do you have a factory?
Yes, we are a professional manufacturer.

5. Can I come to your company to visit?
YES

Operating Speed: Low Speed
Structure and Working Principle: Brushless
Rated Voltage: 24V
Rated Power: 31-94W
Rated Speed: 3000rpm
Packing: Carton or Pallet
Samples:
US$ 15/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

Motor

Dynamic Modeling of a Planetary Motor

A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.

planetary gear system

A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.

planetary gear train

To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?

planetary gear train with fixed carrier train ratio

The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
Motor

planetary gear train with zero helix angle

The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!

planetary gear train with spur gears

A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
Motor

planetary gear train with helical gears

A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.

China Professional 52mm 24V Low Speed High Torque Brushless DC Motor for Auto Curtain   with Good qualityChina Professional 52mm 24V Low Speed High Torque Brushless DC Motor for Auto Curtain   with Good quality
editor by CX 2023-11-23

China Standard 24V 54mm Durable Brush DC Planetary Gear Motor (54ZYT) brushless motor

Product Description

54ZYT Ce Approved Carbon Brushed DC Motors electric wheelchair motor with Encoder

Quiet, stable and reliable for long life operation
1.Diameters: 54mm
2.Lengths:  75mm;94mm;126mm;145mm
3.Continuous torques: 0.07Nm;0.15Nm;0.26Nm;0.36Nm
4.Power: 23W;52W;90W;124W
5.Speeds up to 3200rpm;3300rpm;3300rpm;3300rpm
6.Environmental conditions: -10~+40°C
7.Number of poles:2
8.Mangnet material:Hard Ferrit
9.Insulation class:B
10.Optional: electronic drivers, encoders and gearheads, as well as Hall effect resolver and sensorless feedback
11.We can design the special voltage and shaft, and so on

Model 54ZYT01 54ZYT02 54ZYT03 54ZYT04
Voltage V 24
No load speed rpm 4000
Rated torque Nm 0.07 0.15 0.26 0.36
Rated speed rpm 3200 3300 3300 3300
Rated current A 1.65 3.20  5.30  7.20 
Stall torque Nm 0.35 0.76 1.40  1.80 
Stall current A 7.0  14.9 27.3 35.6
Rotor inertia Kgmm² 115 215 370 480
Back-EMF constant V/krpm 5.77 5.77 5.77 5.77
Torque Constant Nm/A 0.055 0.055 0.055 0.055
Resistance(20ºC) ohm 3.45 1.65 0.88 0.68
Weight Kg 0.60  0.90  1.3 1.6
L1 mm 75 94 126 145
Rotor:La mm 17 36 66 86

Normal type of shaft

 

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Medical Equpiments
Operating Speed: Constant Speed
Excitation Mode: Compound
Function: Driving
Number of Poles: 2
Structure and Working Principle: Brush
Samples:
US$ 11/Piece
1 Piece(Min.Order)

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Request Sample

Customization:
Available

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Customized Request

Motor

Benefits of a Planetary Motor

If you’re looking for an affordable way to power a machine, consider purchasing a Planetary Motor. These units are designed to provide a massive range of gear reductions, and are capable of generating much higher torques and torque density than other types of drive systems. This article will explain why you should consider purchasing one for your needs. And we’ll also discuss the differences between a planetary and spur gear system, as well as how you can benefit from them.

planetary gears

Planetary gears in a motor are used to reduce the speed of rotation of the armature 8. The reduction ratio is determined by the structure of the planetary gear device. The output shaft 5 rotates through the device with the assistance of the ring gear 4. The ring gear 4 engages with the pinion 3 once the shaft is rotated to the engagement position. The transmission of rotational torque from the ring gear to the armature causes the motor to start.
The axial end surface of a planetary gear device has two circular grooves 21. The depressed portion is used to retain lubricant. This lubricant prevents foreign particles from entering the planetary gear space. This feature enables the planetary gear device to be compact and lightweight. The cylindrical portion also minimizes the mass inertia. In this way, the planetary gear device can be a good choice for a motor with limited space.
Because of their compact footprint, planetary gears are great for reducing heat. In addition, this design allows them to be cooled. If you need high speeds and sustained performance, you may want to consider using lubricants. The lubricants present a cooling effect and reduce noise and vibration. If you want to maximize the efficiency of your motor, invest in a planetary gear hub drivetrain.
The planetary gear head has an internal sun gear that drives the multiple outer gears. These gears mesh together with the outer ring that is fixed to the motor housing. In industrial applications, planetary gears are used with an increasing number of teeth. This distribution of power ensures higher efficiency and transmittable torque. There are many advantages of using a planetary gear motor. These advantages include:

planetary gearboxes

A planetary gearbox is a type of drivetrain in which the input and output shafts are connected with a planetary structure. A planetary gearset can have three main components: an input gear, a planetary output gear, and a stationary position. Different gears can be used to change the transmission ratios. The planetary structure arrangement gives the planetary gearset high rigidity and minimizes backlash. This high rigidity is crucial for quick start-stop cycles and rotational direction.
Planetary gears need to be lubricated regularly to prevent wear and tear. In addition, transmissions must be serviced regularly, which can include fluid changes. The gears in a planetary gearbox will wear out with time, and any problems should be repaired immediately. However, if the gears are damaged, or if they are faulty, a planetary gearbox manufacturer will repair it for free.
A planetary gearbox is typically a 2-speed design, but professional manufacturers can provide triple and single-speed sets. Planetary gearboxes are also compatible with hydraulic, electromagnetic, and dynamic braking systems. The first step to designing a planetary gearbox is defining your application and the desired outcome. Famous constructors use a consultative modeling approach, starting each project by studying machine torque and operating conditions.
As the planetary gearbox is a compact design, space is limited. Therefore, bearings need to be selected carefully. The compact needle roller bearings are the most common option, but they cannot tolerate large axial forces. Those that can handle high axial forces, such as worm gears, should opt for tapered roller bearings. So, what are the advantages and disadvantages of a helical gearbox?

planetary gear motors

When we think of planetary gear motors, we tend to think of large and powerful machines, but in fact, there are many smaller, more inexpensive versions of the same machine. These motors are often made of plastic, and can be as small as six millimeters in diameter. Unlike their larger counterparts, they have only one gear in the transmission, and are made with a small diameter and small number of teeth.
They are similar to the solar system, with the planets rotating around a sun gear. The planet pinions mesh with the ring gear inside the sun gear. All of these gears are connected by a planetary carrier, which is the output shaft of the gearbox. The ring gear and planetary carrier assembly are attached to each other through a series of joints. When power is applied to any of these members, the entire assembly will rotate.
Compared to other configurations, planetary gearmotors are more complicated. Their construction consists of a sun gear centered in the center and several smaller gears that mesh with the central sun gear. These gears are enclosed in a larger internal tooth gear. This design allows them to handle larger loads than conventional gear motors, as the load is distributed among several gears. This type of motor is typically more expensive than other configurations, but can withstand the higher-load requirements of some machines.
Because they are cylindrical in shape, planetary gear motors are incredibly versatile. They can be used in various applications, including automatic transmissions. They are also used in applications where high-precision and speed are necessary. Furthermore, the planetary gear motor is robust and is characterized by low vibrations. The advantages of using a planetary gear motor are vast and include:
Motor

planetary gears vs spur gears

A planetary motor uses multiple teeth to share the load of rotating parts. This gives planetary gears high stiffness and low backlash – often as low as one or two arc minutes. These characteristics are important for applications that undergo frequent start-stop cycles or rotational direction changes. This article discusses the benefits of planetary gears and how they differ from spur gears. You can watch the animation below for a clearer understanding of how they operate and how they differ from spur gears.
Planetary gears move in a periodic manner, with a relatively small meshing frequency. As the meshing frequency increases, the amplitude of the frequency also increases. The amplitude of this frequency is small at low clearance values, and increases dramatically at higher clearance levels. The amplitude of the frequency is higher when the clearance reaches 0.2-0.6. The amplitude increases rapidly, whereas wear increases slowly after the initial 0.2-0.6-inch-wide clearance.
In high-speed, high-torque applications, a planetary motor is more effective. It has multiple contact points for greater torque and higher speed. If you are not sure which type to choose, you can consult with an expert and design a custom gear. If you are unsure of what type of motor you need, contact Twirl Motor and ask for help choosing the right one for your application.
A planetary gear arrangement offers a number of advantages over traditional fixed-axis gear system designs. The compact size allows for lower loss of effectiveness, and the more planets in the gear system enhances the torque density and capacity. Another benefit of a planetary gear system is that it is much stronger and more durable than its spur-gear counterpart. Combined with its many advantages, a planetary gear arrangement offers a superior solution to your shifting needs.
Motor

planetary gearboxes as a compact alternative to pinion-and-gear reducers

While traditional pinion-and-gear reducer design is bulky and complex, planetary gearboxes are compact and flexible. They are suitable for many applications, especially where space and weight are issues, as well as torque and speed reduction. However, understanding their mechanism and working isn’t as simple as it sounds, so here are some of the key benefits of planetary gearing.
Planetary gearboxes work by using two planetary gears that rotate around their own axes. The sun gear is used as the input, while the planetary gears are connected via a casing. The ratio of these gears is -Ns/Np, with 24 teeth in the sun gear and -3/2 on the planet gear.
Unlike traditional pinion-and-gear reducer designs, planetary gearboxes are much smaller and less expensive. A planetary gearbox is about 50% smaller and weighs less than a pinion-and-gear reducer. The smaller gear floats on top of three large gears, minimizing the effects of vibration and ensuring consistent transmission over time.
Planetary gearboxes are a good alternative to pinion-and-gear drive systems because they are smaller, less complex and offer a higher reduction ratio. Their meshing arrangement is similar to the Milky Way, with the sun gear in the middle and two or more outer gears. They are connected by a carrier that sets their spacing and incorporates an output shaft.
Compared to pinion-and-gear reduces, planetary gearboxes offer higher speed reduction and torque capacity. As a result, planetary gearboxes are small and compact and are often preferred for space-constrained applications. But what about the high torque transfer? If you’re looking for a compact alt

China Standard 24V 54mm Durable Brush DC Planetary Gear Motor (54ZYT)   brushless motor	China Standard 24V 54mm Durable Brush DC Planetary Gear Motor (54ZYT)   brushless motor
editor by CX 2023-06-01

China best Brushed or Brushless DC Motor 12V 24V BLDC Small Electric Planetary Gear/Worm Gear Motor dc motor

Product Description

27ZYJ DC Gear Motor
Basic Info
Item Data
Tem Rise 40K
Working Tem (-20ºC~+80ºC)
Insulation Resistance 100MΩ min  500VDC
Surge Test 500VAC for 1min
Insulation Class E
Weight 80g

 

The Specification of Electric brushed gear dc motor with customized size
PN Rated Voltage Initial Speed Ratio Power Noload Speed Noload Current Rated Speed Rated Current Rated Torque Stall Torque Stall Current
V DC rpm 1:xxx W rpm mA rpm mA Kg.cm Kg.cm mA
27ZYJ-30A 5 3000 100 2 30 100 80 250 1 3 600
27ZYJ-200A 12 6000 30 2 200 100 150 250 0.5 2 600
27ZYJ-40A 24 8000 200 2 40 90 32 230 2 5 700

 

Probond motors designs brush, brushless, stepper, hysteresis and linear motors to meet customers requirements.

Our motors use standard and special components with customer selected torque/speed requirements that can be modified to your applications.

The AC/DC gear motors are based upon to distinct magetic circuits that optimize motor design for high speed low torque and low speed high torque.

These motors give you lower rotational losses, excellent thermal transfer, interchangeable end caps, easily sealed. Options include connectors, encoders, shaft modifications, dimensional changes, etc.

Probond motor owns professional sales team and engineer team with more than 10 years experience in motor industry, based on China mainland handling overseas business for years, we know your needs better than others.

Probond Sonicare Toothbrush Motor and Thermostatic Valve Hysteresis Motor are our hot products on sell in 2017 with highly quality level and competitive price.

Please kindly contact us to get a catalogue.

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Beauty Equipments
Operating Speed: High Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Open Type
Number of Poles: 6
Samples:
US$ 10/Piece
1 Piece(Min.Order)

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Customization:
Available

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Customized Request

Motor

How to Select a Gear Motor

A gearmotor is an electrical machine that transfers energy from one place to another. There are many types of gearmotors. This article will discuss the types of gearmotors, including Angular geared motors, Planetary gearboxes, Hydraulic gear motors, and Croise motors. In addition to its uses, gearmotors have many different characteristics. In addition, each type has distinct advantages and disadvantages. Listed below are a few tips on selecting a gearmotor.

Angular geared motors

Angular geared motors are the optimum drive element for applications where torques, forces, and motions need to be transferred at an angle. Compared to other types of geared motors, these have few moving parts, a compact design, and a long life. Angular geared motors are also highly efficient in travel drive applications. In addition to their durability, they have a low maintenance requirement and are highly corrosion-resistant.
Helical worm geared motors are a low-cost solution for drives that employ angular geared motors. They combine a worm gear stage and helical input stage to offer higher efficiency than pure worm geared motors. This drive solution is highly reliable and noise-free. Angular geared motors are often used in applications where noise is an issue, and helical worm geared motors are particularly quiet.
The gear ratio of an angular geared motor depends on the ratio between its input and output shaft. A high-quality helical geared motor has a relatively low mechanical noise level, and can be installed in almost any space. The torque of a helical geared motor can be measured by using frequency measurement equipment. The energy efficiency of angular geared motors is one of the most important factors when choosing a motor. Its symmetrical arrangement also allows it to operate in low-speed environments.
When selecting the right angular geared motor, it is important to keep in mind that increased torque will lead to poor output performance. Once a gear motor reaches its stall torque, it will no longer function properly. This makes it important to consult a performance curve to choose the appropriate motor. Most DC motor manufacturers are more than happy to provide these to customers upon request. Angular geared motors are more expensive than conventional worm gear motors.

Planetary gearboxes

Planetary gearboxes are used in industrial machinery to generate higher torque and power density. There are three main types of planetary gearboxes: double stage, triple stage, and multistage. The central sun gear transfers torque to a group of planetary gears, while the outer ring and spindle provide drive to the motor. The design of planetary gearboxes delivers up to 97% of the power input.
The compact size of planetary gears results in excellent heat dissipation. In some applications, lubrication is necessary to improve durability. Nevertheless, if you are looking for high speed transmission, you should consider the additional features, such as low noise, corrosion resistance, and construction. Some constructors are better than others. Some are quick to respond, while others are unable to ship their products in a timely fashion.
The main benefit of a planetary gearbox is its compact design. Its lightweight design makes it easy to install, and the efficiency of planetary gearboxes is up to 0.98%. Another benefit of planetary gearboxes is their high torque capacity. These gearboxes are also able to work in applications with limited space. Most modern automatic transmissions in the automotive industry use planetary gears.
In addition to being low in cost, planetary gearboxes are a great choice for many applications. Neugart offers both compact and right angle versions. The right angle design offers a high power-to-weight ratio, making it ideal for applications where torque is needed to be transmitted in reverse mode. So if you’re looking for an efficient way to move heavy machinery around, planetary gearboxes can be a great choice.
Another advantage of planetary gearboxes is their ability to be easily and rapidly changed from one application to another. Since planetary gears are designed to be flexible, you don’t have to buy new ones if you need to change gear ratios. You can also use planetary gears in different industries and save on safety stock by sharing common parts. These gears are able to withstand high shock loads and demanding conditions.
Motor

Hydraulic gear motors

Hydraulic gear motors are driven by oil that is pumped into a gear box and causes the gears to rotate. This method of energy production is quiet and inexpensive. The main drawbacks of hydraulic gear motors are that they are noisy and inefficient at low speeds. The other two types of hydraulic motors are piston and vane-type hydraulic motors. The following are some common benefits of hydraulic gear motors.
A hydraulic gear motor is composed of two gears – a driven gear and an idler. The driven gear is attached to the output shaft via a key. High-pressure oil flows into the housing between the gear tips and the motor housing, and the oil then exits through an outlet port. Unlike a conventional gear motor, the gears mesh to prevent the oil from flowing backward. As a result, they are an excellent choice for agricultural and industrial applications.
The most common hydraulic gear motors feature a gerotor and a drive gear. These gears mesh with a larger gear to produce rotation. There are also three basic variations of gear motors: roller-gerotor, gerotor, and differential. The latter produces higher torque and less friction than the previous two. These differences make it difficult to choose which type is the best for your needs. A high-performance gear motor will last longer than an ordinary one.
Radial piston hydraulic motors operate in the opposite direction to the reciprocating shaft of an electric gearmotor. They have nine pistons arranged around a common center line. Fluid pressure causes the pistons to reciprocate, and when they are stationary, the pistons push the fluid out and move back in. Because of the high pressure created by the fluid, they can rotate at speeds up to 25,000RPM. In addition, hydraulic gear motors are highly efficient, allowing them to be used in a wide range of industrial and commercial applications.
Hydraulic gear motors complement hydraulic pumps and motors. They are also available in reversible models. To choose the right hydraulic motor for your project, take time to gather all the necessary information about the installation process. Some types require specialized expertise or complicated installation. Also, there are some differences between closed and open-loop hydraulic motors. Make sure to discuss the options with a professional before you make a decision.
Motor

Croise motors

There are many advantages to choosing a Croise gear motor. It is highly compact, with less weight and space than standard motors. Its right-angle shaft and worm gear provide smooth, quiet operation. A silent-type brake ensures no metallic sound during operation. It also offers excellent positioning accuracy and shock resistance. This is why this motor is ideal for high-frequency applications. Let’s take a closer look.
A properly matched gearmotor will provide maximum torque output in a specified period. Its maximum developing torque is typically the rated output torque. A one-twelfth-horsepower (1/8 horsepower) motor can meet torque requirements of six inch-pounds, without exceeding its breakdown rating. This lower-cost unit allows for production variations and allows the customer to use a less powerful motor. Croise gear motors are available in a variety of styles.

China best Brushed or Brushless DC Motor 12V 24V BLDC Small Electric Planetary Gear/Worm Gear Motor   dc motor	China best Brushed or Brushless DC Motor 12V 24V BLDC Small Electric Planetary Gear/Worm Gear Motor   dc motor
editor by CX 2023-05-11

China best CZPT 12V 24V 12 24 Volt 20W BLDC Brushless Planetary Gearbox DC Gear Geared Motors motor armature

Product Description

 

 

Product Parameters

Model:  ZWBMD571571-168

  • Rated Voltage: 3.0V
  • No Load Speed: 98 rpm
  • No Load Current: 80mA
  • Rated Load Speed: 86 rpm
  • Rated Load Current: 220mA
  • Rated Load Torque: 106 gf.cm
  • Rated Torque of Gear Box: 2,000 gf.cm
  • Instant Torque of Gear Box: 6,000 gf.cm
  • Overall Length L: 34 mm
  • Gear Box Length L1: 19 mm
Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBMD571571-46 3.0 375 80 315 215 39 3.8 30.9 2000 6000 46 15.9
ZWBMD571571-69 3.0 250 80 210 215 58 5.7 2000 6000 69
ZWBMD571571-102 3.0 169 80 142 215 86 8.4 2000 6000 102
ZWBMD571571-151 3.0 114 80 96 215 127 12.5 2000 6000 151
ZWBMD571571-168 3.0 98 80 86 220 106 10.4 34 2000 6000 168 19
ZWBMD571571-249 3.0 66 80 58 220 158 15 2000 6000 249
ZWBMD571571-368 3.0 45 80 39 220 233 23 2000 6000 368
ZWBMD571571-546 3.0 30 80 27 220 346 34 2000 6000 546
ZWBMD571571-809 3.0 20 80 18 220 512 50 2000 6000 809

above specifications just for reference and customizable according to requirements.

Please let us know your requirements and we will provide you with micro transmission solutions.

Detailed Photos

 

 

Application

Smart wearable devices   watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments   scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine,  screen, lifting socket,  display,notebook PC and etc.
Automotive products  conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models  radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments  blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials   flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools  electric drill, screwdriver,garden tool and etc.
Precision instruments  optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder,  kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

 

Company Profile

HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly. 

Workshop


Testing Equipment

1) Competitive Advantages

  • 1) Competitive Advantages
    19+year experience in manufacturing motor gearbox
    We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
    Competitive Price
    Product Performance: Low noise, High efficiency, Long lifespan
    Prompt Delivery: 15 working days after payment
    Small Orders Accepted

 2) Main Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,

  • Customized worm and gear transmission machinery;
  • Precise electromechanical motion module;
  • Precise component and assembly of plastic and metal powder injection.

 

Our Services

  • ODM & OEM
  • Gearbox design and development
  • Related technology support
  • Micro drive gearbox custom solution

Packaging & Shipping

1) Packing Details

packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.

2) Shipping Details

samples will be shipped within 10 days;
batch order leading time according to the actual situation.

 

Certifications

Certifications

We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and more…

 

FAQ

FAQ

1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.

2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.

4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.

5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.

6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide. 

7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.

8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.

9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.

10. How do contact us ?
 Please send an inquiry

Application: Universal, Industrial, Household Appliances, Car, Power Tools, CCTV Camera
Operating Speed: Low Speed
Excitation Mode: Permanent Magnet
Function: Control
Casing Protection: Drip-Proof
Number of Poles: 4
Customization:
Available

|

Customized Request

Motor

Dynamic Modeling of a Planetary Motor

A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.

planetary gear system

A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.

planetary gear train

To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?

planetary gear train with fixed carrier train ratio

The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
Motor

planetary gear train with zero helix angle

The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!

planetary gear train with spur gears

A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
Motor

planetary gear train with helical gears

A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.

China best CZPT 12V 24V 12 24 Volt 20W BLDC Brushless Planetary Gearbox DC Gear Geared Motors   motor armatureChina best CZPT 12V 24V 12 24 Volt 20W BLDC Brushless Planetary Gearbox DC Gear Geared Motors   motor armature
editor by CX 2023-04-21

China 86mm Geared Brushless DC Motor 12V 24V 36V 48V Small Electric Planetary Gear Motor 12 24 36 48 Volt Power 110W supplier

Solution Description

GenHangZhou Specification:

 
Merchandise Specification
 Winding kind Star
 Hall influence angle 120 diploma electrical angle
 Shaft operate out .571mm
 Radial enjoy .02mm@450g
Stop play .08mm@450g
 Max.radial power 220N @20mm kind the flange
 Max.axial force 60N
Insulation course Course B
Dielectric energy 500VDC for 1 moment
Insulation resistance 100MΩ Min.,500VDC

Electrical Specification:

    Model
Specification Unit JK86BLS58 JK86BLS71 JK86BLS84 JK86BLS98 JK86BLS125
Variety Of Stage Period 3
Number Of Pole Poles 8
Rated Voltage VDC 48
Rated Velocity Rpm 3000
Rated Torque N.m .35 .seven 1.05 1.4 two.one
Rated Present Amps three 6.3 nine eleven.five eighteen
Rated Electrical power W a hundred and ten 220 330 440 660
Peak Torque N.m 1.05 two.1 3.fifteen four.2 six.3
Peak Present Amps nine 19 27 35 fifty four
Back again E.M.F V/Krpm thirteen.7 13 thirteen.five 13.7 13.5
Torque Continuous N.m/A .thirteen .12 .13 .thirteen .13
Rotor Inertia g.cmm four hundred 800 1200 1600 2400
Body Length mm seventy one eighty four.five 98 111.5 138.5
Bodyweight Kg one.five 1.nine two.three two.7 4
Sensor Honeywell
Insulation Class B
Diploma of Safety IP30
Storage Temperature -twenty five~+70ºC
Functioning Temperature -fifteen~+50ºC
Operating Humidity 85% RH or underneath(No condensation)
Doing work Setting Outdoor (no immediate sunlight), no corrosive fuel,
no flammable gasoline, no oil mist, no dust
Altitude 1000m or under

 

 

Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: High Speed
Function: Driving
Number of Poles: 8
Certification: ISO9001, CE, RoHS, ISO
Brand: Jkongmotor

###

Samples:
US$ 36/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

 
Item Specification
 Winding type Star
 Hall effect angle 120 degree electrical angle
 Shaft run out 0.025mm
 Radial play 0.02mm@450g
End play 0.08mm@450g
 Max.radial force 220N @20mm form the flange
 Max.axial force 60N
Insulation class Class B
Dielectric strength 500VDC for one minute
Insulation resistance 100MΩ Min.,500VDC

###

    Model
Specification Unit JK86BLS58 JK86BLS71 JK86BLS84 JK86BLS98 JK86BLS125
Number Of Phase Phase 3
Number Of Pole Poles 8
Rated Voltage VDC 48
Rated Speed Rpm 3000
Rated Torque N.m 0.35 0.7 1.05 1.4 2.1
Rated Current Amps 3 6.3 9 11.5 18
Rated Power W 110 220 330 440 660
Peak Torque N.m 1.05 2.1 3.15 4.2 6.3
Peak Current Amps 9 19 27 35 54
Back E.M.F V/Krpm 13.7 13 13.5 13.7 13.5
Torque Constant N.m/A 0.13 0.12 0.13 0.13 0.13
Rotor Inertia g.cmm 400 800 1200 1600 2400
Body Length mm 71 84.5 98 111.5 138.5
Weight Kg 1.5 1.9 2.3 2.7 4
Sensor Honeywell
Insulation Class B
Degree of Protection IP30
Storage Temperature -25~+70ºC
Operating Temperature -15~+50ºC
Working Humidity 85% RH or below(No condensation)
Working Environment Outdoor (no direct sunlight), no corrosive gas,
no flammable gas, no oil mist, no dust
Altitude 1000m or below
Application: Universal, Industrial, Household Appliances, Car, Power Tools
Operating Speed: High Speed
Function: Driving
Number of Poles: 8
Certification: ISO9001, CE, RoHS, ISO
Brand: Jkongmotor

###

Samples:
US$ 36/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

 
Item Specification
 Winding type Star
 Hall effect angle 120 degree electrical angle
 Shaft run out 0.025mm
 Radial play 0.02mm@450g
End play 0.08mm@450g
 Max.radial force 220N @20mm form the flange
 Max.axial force 60N
Insulation class Class B
Dielectric strength 500VDC for one minute
Insulation resistance 100MΩ Min.,500VDC

###

    Model
Specification Unit JK86BLS58 JK86BLS71 JK86BLS84 JK86BLS98 JK86BLS125
Number Of Phase Phase 3
Number Of Pole Poles 8
Rated Voltage VDC 48
Rated Speed Rpm 3000
Rated Torque N.m 0.35 0.7 1.05 1.4 2.1
Rated Current Amps 3 6.3 9 11.5 18
Rated Power W 110 220 330 440 660
Peak Torque N.m 1.05 2.1 3.15 4.2 6.3
Peak Current Amps 9 19 27 35 54
Back E.M.F V/Krpm 13.7 13 13.5 13.7 13.5
Torque Constant N.m/A 0.13 0.12 0.13 0.13 0.13
Rotor Inertia g.cmm 400 800 1200 1600 2400
Body Length mm 71 84.5 98 111.5 138.5
Weight Kg 1.5 1.9 2.3 2.7 4
Sensor Honeywell
Insulation Class B
Degree of Protection IP30
Storage Temperature -25~+70ºC
Operating Temperature -15~+50ºC
Working Humidity 85% RH or below(No condensation)
Working Environment Outdoor (no direct sunlight), no corrosive gas,
no flammable gas, no oil mist, no dust
Altitude 1000m or below

How to Maximize Gear Motor Reliability

A gearmotor is a mechanical device used to transmit torque from one location to another. As its name implies, it is designed to rotate one object relative to another. Its main use is to transmit torque from one point to another. The most common types of gear motors are: worm, spur, and helical. Each of these has specific functions and can be used for a variety of applications. Reliability is also an important factor to consider when choosing a gearmotor.

Applications of a gear motor

Despite its small size, a gear motor has many applications. These include heavy machinery lifts, hospital beds, and power recliners. It is also found in many everyday products, such as electromechanical clocks and cake mixers. Its versatility allows it to produce a high force from a small electric motor. Here are some of its most common uses. You can also find a gear motor in many household appliances and vehicles.
Before selecting a gearmotor, consider the specifications of the machine you need to power. You should consider its size, weight, and ambient conditions, which include temperature regimes, noise levels, and contaminating sources. You should also take into account the envelope size, mounting method, and orientation. Other considerations include the expected service life, maintenance scope, and control type. The most suitable gearmotor for your specific application will be one that can handle the load.
The motor and gearbox types can be mixed and matched, depending on the application. A three-phase asynchronous motor and a permanent magnet synchronous servomotor are common choices for these devices. The type of motor and gearbox combination you choose will determine the power supply, the efficiency of the motor, and cost. Once you understand the application, it will be easy to integrate a gear motor into your system.
When used in industrial applications, gear motors are effective for reducing the speed of rotating shafts. One third of all industrial electric motor systems use gearing to reduce output speed. They can also save energy, which benefits the workers who operate them. In fact, industrial electric motor systems are responsible for nearly one-tenth of the carbon dioxide emissions that are produced by fossil-fueled power plants. Fortunately, efficiency and reliability are just two of the benefits of using gear motors.
Motor

Types

Before choosing a gearmotor, it is important to understand its specifications. The key factors to consider are the size, weight, and noise level of the gearmotor. Additionally, the power, torque, and speed of the motor are important factors. Specifications are also important for its operating environment, such as the temperature and the level of ingress protection. Finally, it is important to determine its duty cycle to ensure it will operate properly. To choose a suitable gearmotor, consult the specifications of your application.
Some common applications of gearmotors include packaging equipment, conveyors, and material handling applications. They also come with several advantages, including their ability to control both position and speed. This makes them ideal for applications where speed and positioning are crucial. Parallel-shaft gear units, for instance, are commonly used in conveyors, material handling, and steel mills. They are also able to operate in high-precision manufacturing. For these reasons, they are the most popular type of gearmotor.
There are three common types of gears. Helical gears have teeth that are inclined at 90 degrees to the axis of rotation, making them more efficient. Helicoidal gears, meanwhile, have a lower noise level and are therefore preferred for applications requiring high torque. Worm gears are preferred for applications where torque and speed reduction are important, and worm gears are suited for those conditions. They also have advantages over spur gears and worm gears.
The application of a gear motor is almost limitless. From heavy machine lifts to hospital bed lifting mechanisms, gear motors make it possible to use a small rotor at a high speed. Their lightweight construction also allows them to move heavy loads, such as cranes, but they do so slowly. Gear motors are an excellent choice in applications where space is an issue. A few common applications are discussed below. When choosing a gear motor, remember to choose the best size and application for your needs.
Motor

Functions

A gearmotor’s speed is directly proportional to the gear ratio. By dividing the input speed by the gear ratio, the output speed can be determined. Gear ratios above one reduce speed, while gear ratios below one increase speed. Efficiency of a gearmotor is defined as its ability to transfer energy through its gearbox. This efficiency factor takes into account losses from friction and slippage. Most gearmotor manufacturers will provide this curve upon request.
There are several factors that must be considered when choosing a gearmotor. First, the application must meet the desired speed and torque. Second, the output shaft must rotate in the desired direction. Third, the load must be properly matched to the gearmotor. Lastly, the operating environment must be considered, including the ambient temperature and the level of protection. These details will help you find the perfect gearmotor. You can compare various types of gear motors on this page and choose the one that will meet your needs.
The micro-DC gear motor is one of the most versatile types of geared motors. These motors are widely used in intelligent automobiles, robotics, logistics, and the smart city. Other applications include precision instruments, personal care tools, and cameras. They are also commonly found in high-end automotives and are used in smart cities. They also find use in many fields including outdoor adventure equipment, photography equipment, and electronics. The benefits of micro-DC gear motors are many.
The main function of a gear motor is to reduce the speed of a rotating shaft. Small electric clocks, for example, use a synchronous motor with a 1,200-rpm output speed to drive the hour, minute, and second hands. While the motor is small, the force it exerts is enormous, so it’s crucial to ensure that the motor isn’t over-powered. There is a high ratio between the input torque and the output torque.

Reliability

The reliability of a gear motor is dependent on a number of factors, including material quality, machining accuracy, and operating conditions. Gear failure is often more serious than surface fatigue, and can compromise personal safety. Reliability is also affected by the conditions of installation, assembly, and usage. The following sections provide an overview of some important factors that impact gear motor reliability. This article provides some tips to maximize gear motor reliability.
First and foremost, make sure you’re buying from a reliable supplier. Gear motors are expensive, and there is no standardization of the sizes. If a gear breaks, replacing it can take a lot of time. In the long run, reliability wins over anything. But this doesn’t mean that you can ignore the importance of gears – the quality of a gear motor is more important than how long it lasts.
Motor

Cost

The cost of a gear motor is relatively low compared to that of other forms of electric motors. This type of motor is commonly used in money counters, printers, smart homes, and automation equipment. A DC gear motor is also commonly used in automatic window machines, glass curtain walls, and banknote vending machines. There are many advantages to using a gear motor. Here are a few of them. Read on to learn more about them.
Speed management is another benefit of a gear motor. The motors tend to have less wear and tear than other motors, which means less frequent replacements. Additionally, many gear motors are easy to install and require less maintenance, which also helps reduce the overall cost of ownership. Lastly, because noise is a common concern for many electronic OEMs, DC gear motors are often quieter than their counterparts. For these reasons, they are often used in industrial settings.
Another advantage of an electric gear motor is its size and power. They are typically designed for 12V, 24V, and 48V voltages and 200-watt power. Their rated speed is 3000 rpm and their torque is 0.64 Nm. They are also more reliable than their AC counterparts and are ideal for many industrial applications. They have a high ratio of three to two, which makes them ideal for a variety of applications.
A gear motor is an electric motor that is coupled with a gear train. It uses AC or DC power, and is often called a gear reducer. The main purpose of these gear reducers is to multiply torque, while maintaining compact size and overall efficiency. However, the efficiency of a gear motor is also affected by ambient temperature and lubricants. If the gear motor is installed in the wrong location, it may be ineffective and result in premature failure of the machine.

China 86mm Geared Brushless DC Motor 12V 24V 36V 48V Small Electric Planetary Gear Motor 12 24 36 48 Volt Power 110W     supplier China 86mm Geared Brushless DC Motor 12V 24V 36V 48V Small Electric Planetary Gear Motor 12 24 36 48 Volt Power 110W     supplier
editor by CX 2023-03-30

China FLIER factory DC Brushless servo Motor 24V 48v 300W 8000W 1000W 1500W IP65 IP67 bldc brushless motor motor brushes

Guarantee: 3years
Model Quantity: 180DMK-M16030-72V
Usage: BOAT, Vehicle, Electric Bicycle, Enthusiast, House Equipment, Other
Type: SERVO MOTOR, Brushless Motor
Torque: 16N.M, 1.6NM
Development: Long term Magnet, Permanent Magnet
Commutation: Brushless, Brushless
Safeguard Attribute: Drip-proof, Absolutely Enclosed
Speed(RPM): 3000 rpm, 3000RPM
Ongoing Current(A): 82A, 82A
Performance: Ie 3
Path of Rotation: CW/CCW
Rotor inertia(Kgcm2): fifty five
Voltage(V): 48V,72V,96V
Packaging Particulars: In accordance to the dimensions of the motor for protected packing.
Port: HangZhou

Merchandise Description Kindly remind:FLIER has thirteen many years knowledge in BLDC Motor, Servo Motor, Dc Gear Motor, AC Motor and Pace Controller.Tailored and Sample orders are welcome.Speak to us at [email protected] or visit for much more specifics,thankyou! Customizable accessories:motor length, shaft, voltage,electricity,rated speed and so on.Function: A. High energy selection from 5W to 20KW B. Rich inventory and quick shipping time in ten working days C. Simple for velocity & course adjustmentD. 16mm to 220mm measurement range with lower noisy E. Powerful stability for driver/controllerF. Life time earlier mentioned continuous 10000 hoursG. IP65 protection rank is obtainable for us H. Above ninety% enery efficiency motor is accessible I. 3D file is accessible if clients neededJ. Long term magnet brushless dc motor K.High-overall performance and steady matching driver and controllerNotice for Usage: 1).Make sure you do not use motor out of the range of nameplate of gear box and motor and the specification of solution catalogue, staying away from getting an electric powered shock, hurting or harmful the device. 2).Please do not put your fingers and factors into the opening element of equipment or motor ,in purchase to avert obtaining and electric powered shock,hurting,catching a hearth of damaging device etc.3).Make sure you do not use the Hurt gear head of motor, in prder to orevent hurting, oil impregnated bronze bushing,oil retaining bush catching a fire etc. 4).You should do not put off the nameolate. 5) If the merchandise are reformed by the customers individually, it no longer belongs to the guarantee scope, and our company does not undertake any accountability. 6) When you transfer it, if it get rid of off or tilt to 1 aspect, it is really unsafe, you should pay out far more consideration. 7) You should need to not put the flammable factor close to the gear head and motor, in get to stop catching a hearth. Application Our Business FLIER TECH is a professional maker was established in 2009 in HangZhou, Factory in PanYu, HangZhou, who boats 12 years of encounter in the motor and controller sector. Our main merchandise are Brushless DC Motor, Brushless Controller, DC Servo Motor and Controller, Planetary Equipment Motors, Worm Gear Motors, Brush DC Motor and AC Motor,BMS… They are widely employed in AGV, RGV, Robots, Lifting Products, Cleansing Mmachines, Health-related Equipment, Cafe Equipment, Packing Equipment, Amusement Recreation Machines, Vehicles, Industrial Products And so on. With a plant location of 4000 square meters, we have the independent design and development capabilities and sturdy technological pressure, with an yearly output of a lot more than 1 million units. OEM/DM orders are welcome, FLIER motors had exported to 20 international locations right up until now, like the US, Germany, 72v 5000w dc brushless motor 2 pace rear alxe controller for 2000kg cargo tricycle Italy, United kingdom, Poland,Australia ,Saudi Abrabia, Switzerland, Sweden Japan etc. We are hunting forward to setting up a extended-time period pleasant enterprise romantic relationship with you. FAQ Q1: What type motors you can provide?A1: For now, we mainly offer everlasting magnet brushless dc motor, dc equipment motor, micro dc motor, planetary equipment motor, dc servo motor, brush dc motors, with diameter selection from sixteen to 220mm,and energy selection from 5W to 20KW.Q2: Is there a MOQ for your motors?A2: No. we can acknowledge 1 pcs for sample making for your screening,and the price for sample creating will have 10% to thirty% variation than bulk price tag primarily based on distinct type.Q3: Could you send me a value list?A3: For all of our motors, they are tailored based mostly on different specifications like energy, voltage, gear ratio, rated torque and shaft diameter and so on. The price also differs in accordance to distinct buy qty. So it’s tough for us to provide a price tag checklist. Ifyou can share your in depth specification and order qty, we’ll see what provide we can supply.This autumn: Are you motors reversible?A4: Of course, practically all dc and ac motor are reversible. We have specialized people who can educate how to get the perform by different wire relationship.Q5: Is it possible for you to build new motors if we provide the tooling cost?A5: Yes. You should kindly share the detailed needs like performance, measurement, annual quantity, concentrate on price and many others. Then we’ll make our analysis to see if we can prepare or not.Q6:How about your shipping time?A6: For micro brush dc gear motor, the sample shipping time is 2-5 times, bulk shipping and delivery time is about 15-twenty times, depends on the order qty. For brushless dc motor, the sample supply time is about 10-15 days 1.5kw2.2KW 60000rpm Drinking water Cooling CZPT ISO20 Spindle motor For CNC Machine bulk time is 15-twenty times.Please take the product sales confirmation for closing reference.Q7:What is your warranty phrases?A6: One calendar year

How to Assemble a Planetary Motor

A Planetary Motor uses multiple planetary surfaces to produce torque and rotational speed. The planetary system allows for a wide range of gear reductions. Planetary systems are particularly effective in applications where higher torques and torque density are needed. As such, they are a popular choice for electric vehicles and other applications where high-speed mobility is required. Nevertheless, there are many benefits associated with using a planetary motor. Read on to learn more about these motors.

VPLite

If you’re looking to replace the original VP, the VPLite has a similar output shaft as the original. This means that you can mix and match your original gear sets, including the input and output shafts. You can even mix metal inputs with plastic outputs. Moreover, if you decide to replace the gearbox, you can easily disassemble the entire unit and replace it with a new one without losing any output torque.
Compared to a planetary motor, a spur gear motor uses fewer gears and is therefore cheaper to produce. However, the latter isn’t suitable for high-torque applications. The torque produced by a planetary gearmotor is evenly distributed, which makes it ideal for applications that require higher torque. However, you may have to compromise on the torque output if you’re looking for a lightweight option.
The VersaPlanetary Lite gearbox replaces the aluminum ring gear with a 30% glass-filled nylon gear. This gearbox is available in two sizes, which means you can mix and match parts to get a better gear ratio. The VPLite gearbox also has a female 5mm hex output shaft. You can mix and match different gearboxes and planetary gearboxes for maximum efficiency.
Motor

VersaPlanetary

The VersaPlanetary is a highly versatile planetary motor that can be mounted in a variety of ways. Its unique design includes a removable shaft coupler system that makes it simple to swap out the motor with another. This planetary motor mounts in any position where a CIM motor mounts. Here’s how to assemble the motor. First, remove the hex output shaft from the VersaPlanetary output stage. Its single ring clip holds it in place. You can use a drill press to drill a hole into the output shaft.
After mounting the gearbox, you can then mount the motor. The mounting hardware included with the VersaPlanetary Planetary Motor comes with four 10-32 threaded holes on a two-inch bolt circle. You can use these holes to mount your VersaPlanetary on a CIM motor or a CIM-compatible motor. Once assembled, the VersaPlanetary gearbox has 72 different gear ratios.
The VersaPlanetary gearbox is interchangeable with regular planetary gearboxes. However, it does require additional parts. You can purchase a gearbox without the motor but you’ll need a pinion. The pinion attaches to the shaft of the motor. The gearbox is very sturdy and durable, so you won’t have to worry about it breaking or wearing out.

Self-centering planetary gears

A planetary motor is a simple mechanical device that rotates around a axis, with the planets moving around the shaft in a radial direction. The planets are positioned so that they mesh with both the sun gear and the output gears. The carrier 48 is flexibly connected to the drive shaft and can move depending on the forces exerted by the planet gears. In this way, the planets can always be in the optimal mesh with the output gears and sun gear.
The first step in developing a planetary gear motor is to identify the number of teeth in each planet. The number of teeth should be an integer. The tooth diameters of the planets should mesh with each other and the ring. Typically, the teeth of one planet must mesh with each other, but the spacing between them must be equal or greater than the other. This can be achieved by considering the tooth count of each planet, as well as the spacing between planets.
A second step is to align the planet gears with the output gears. In a planetary motor, self-centering planetary gears must be aligned with both input and output gears to provide maximum torque. For this to be possible, the planet gears must be connected with the output shaft and the input shaft. Similarly, the output shaft should also be able to align with the input gear.
Motor

Encoders

A planetary geared motor is a DC motor with a planetary gearbox. The motor can be used to drive heavy loads and has a ratio of 104:1. The shaft speed is 116rpm when it is unloaded. A planetary gearbox has a low backlash and is often used in applications that need high torque. Planetary Motor encoders can help you keep track of your robot’s position or speed.
They are also able to control motor position and speed with precision. Most of them feature high resolution. A 0.18-degree resolution encoder will give you a minimum of 2000 transitions per rotation between outputs A and B. The encoder is built to industrial standards and has a sturdy gearbox to avoid damage. The encoder’s robust design means it will not stall when the motor reaches its maximum speed.
There are many advantages to a planetary motor encoder. A high-quality one will not lose its position or speed even if it’s subject to shocks. A good quality planetary motor will also last a long time. Planetary motors are great for resale or for your own project. If you’re considering buying a planetary motor, consider this information. It’ll help you decide if a particular model is right for your needs.

Cost

There are several advantages of planetary motors. One of the biggest is their cost, but they can also be used in many different applications. They can be combined with a variety of gearboxes, and are ideal for various types of robots, laboratory automation, and production applications. Planetary gearboxes are available in many different materials, and plastic planetary gearboxes are an economical alternative. Plastic gearboxes reduce noise at higher speeds, and steel input stage gears are available for high torques. A modified lubrication system can help with difficult operating conditions.
In addition to being more durable, planetary motors are much more efficient. They use fewer gears, which lowers the overall cost of production. Depending on the application, a planetary motor can be used to move a heavy object, but is generally less expensive than its counterpart. It is a better choice for situations where the load is relatively low and the motor is not used frequently. If you need a very high torque output, a planetary motor may be the better option.
Planetary gear units are a good choice for applications requiring high precision, high dynamics, and high torque density. They can be designed and built using TwinCAT and TC Motion Designer, and are delivered as complete motor and gear unit assemblies. In a few simple steps, you can calculate the torque required and compare the costs of different planetary gear units. You can then choose the best model for your application. And because planetary gear units are so efficient, they are a great option for high-end industrial applications.
Motor

Applications

There are several different applications of the planetary motor. One such application is in motion control. Planetary gearboxes have many benefits, including high torque, low backlash, and torsional stiffness. They also have an extremely compact design, and can be used for a variety of applications, from rack and pinion drives to delta robotics. In many cases, they are less expensive to manufacture and use than other types of motors.
Another application for planetary gear units is in rotary tables. These machines require high precision and low backlash for their precise positioning. Planetary gears are also necessary for noise reduction, which is a common feature in rotary tables. High precision planetary gears can make the height adjustment of OP tables a breeze. And because they are extremely durable and require low noise, they are a great choice for this application. In this case, the planetary gear is matched with an AM8000 series servomotor, which gives a wide range of choices.
The planetary gear transmission is also widely used in helicopters, automobiles, and marine applications. It is more advanced than a countershaft drive, and is capable of higher torque to weight ratios. Other advantages include its compact design and reduced noise. A key concern in the development of this type of transmission is to minimize vibration. If the output of a planetary gear transmission system is loud, the vibration caused by this type of drive system may be too loud for comfort.

China FLIER factory DC Brushless servo Motor 24V 48v 300W 8000W 1000W 1500W IP65 IP67 bldc brushless motor     motor brushesChina FLIER factory DC Brushless servo Motor 24V 48v 300W 8000W 1000W 1500W IP65 IP67 bldc brushless motor     motor brushes
editor by czh 2023-02-18

China BL10548HI 12V 24V DC Electric Wheel Hub Motor for Robotics Chasis brushless motor

Guarantee: 3months-1year
Design Variety: BL10548HI with Inbuilt Encoder
Usage: BOAT, Car, Electric Bicycle, Admirer, Residence Appliance, Cosmetic instrument, Smart Property, robotic
Variety: SERVO MOTOR
Torque: 40kg.cm
Construction: Permanent Magnet
Commutation: Brushless
Defend Function: Drip-proof
Velocity(RPM): 1-1000r/min-No load
Constant Current(A): .9–1.2a
Efficiency: IE two
Merchandise Identify: BL10548HI with Inbuilt Encoder
Diameter: one hundred and five mm
Packaging Specifics: Normal packing47*30*25mm
Port: HangZhou

Specification

Purposes
Business Devices:ATM, Copiers and Scanners, Currency Managing, Position of Sale, Printers, Vending Machines.
Automatic Gear:Express sorting products
RoboticsServicing robotics, Foods supply robotic, Reception robot, Medical serving robotic, AGV & AMR, Convenying robot, Inspection robotic.
Smart PropertyElectric curtain, Smart window opener vacuum cleaner, Intelligent coffee machine,Smart blender, Intelligent feeder, Big-scale farms.
Food and Beverage:Beverage Dispensing, Hand Blenders, Blenders, Mixers, 6v 12v 24v RS 550 555 permanent magnet dc motor for water pump and little electric drill Espresso Devices, Foodstuff Processors, Juicers, Fryers, Ice Makers, Soy Bean Milk Makers.
Camera and Optical:Video, Cameras, Projectors.
Lawn and Yard:Lawn Mowers, Snow Blowers, Trimmers, Leaf Blowers.
MedicalSalt therapy device, Massaging mattress, Air pump, healthcare facility mattress, Urine Analyzer.
Motor efficiency parameter
Motor modelBL10548HI
Operating Voltage(Vdc)24~forty eight
Recommended load(Double wheels)≤50Kg
DirectionCW/CCW
Max output current(A)≤4.five
Output power(W)≤50
Speed(RPM)300~600
Rated torque (N.m)1.five
Peak torque (N.m)≥3.5
Max. Effectiveness78%
EncoderSPI/AB(1571line)The output
Weight (Kg)≈1.
At greatest performanceAt optimum output energy
Efficiency (%)81.ninety fourEfficiency (%)52.06
Torque (N.m)0.46Torque (N.m)2.05
Speed (rpm)448.2Speed (rpm)251.four
Current (A)1.077Current (A)4.288
Input power(W)26.elevenInput power(W)103.68
Output electrical power (W)21.39Output power (W)53.ninety eight
Q1.What type of DC motors do you source?A1: YATENG Motor specializes in making BLDC motors & wheel hub motors & equipment motors with the diameter ranging from twelve- 200 mm. In-depth customization is available. Our energy places are robotics wheel hub motors, magnetic remedy BLDC motors, massaging vibration BLDC motors, express sorting motors as effectively as intelligent residence remedies involving grinder Brushless motors, vacuum cleaner motors, vacuum cooker motors, motorized blinds & 600W 36V Electrical motor motor and transaxle rear differential axle shades, hair dryer motors, and many others. Q2. What is the direct time for samples or mass manufacturing?A2: Typically, it takes fifteen-twenty five days to produce samples as for mass production, it will get 35-forty five days for BLDC motor and gearbox motor right after sample confirmed. Or remember to make contact with us by email for distinct direct time foundation on your buy portions.Q3. Could you kindly offer the quotation for this motor?A3: Positive. All of our DC motors are customized based mostly on different software requirements. We will provide the quotation quickly right after you send your distinct requests and annual quantity.Q4. Could you offer you some varieties of components like encoder, PCB, connector, soldering wired for the dc motors?A4: We are devoting to creating BLDC motors, gearbox motors, wheel hub motors, and servo motors. Also equipment can do involving magnetic encoders, PCBA or controller, soldering wire,and so forth. For us, ODM/OEM types are warmly welcome!Q5. Are you motors certificated with UL, CB Tüv, CE?A5: All of our motors are UL, CB Tüv, CE compliant, and all our components are generating beneath Get to and ROHS. Yateng could give motor’s drawing and BOM for your items UL certificated. We also could make motors built-in filters dependent on your EMC directive for your EMC passing.Q6: Where are your motors used for?A6: Our BLDC motor, gearbox motor, wheel hub motor as properly as servo motor are widely used in several places, .18kw thirteen hp Stainless Metal Motor Common Objective .18kw 3 section TENV meals grade IEC60034-30-2008 IE2 efficiency AC motor involving serving robotics, magnetic therapy mattress, logistic gear like SF specific sorting device, health care air pump, bank tools, personalized gear,wise house like cooking products, electric curtain, motorized sunshade, and so forth.Q7: How to choose the appropriate motor model for your items?A7: Here is the choice guideline for your reference. 1.Determine out the proper rated voltage, doing work pace and rated output power or operating speed and rated torque 2.Verify the motor dimension allowable in your device3.Other data: application (the movement want to be finished via BLDC motor), functioning cycle, life time prerequisite, sounds need, and so on. 4.Allow Yateng make an evaluation dependent on the previously mentioned data including but not restrict to dimension, parameters, operating cycle, application, and many others. The a lot more info, the far better. Q8: How does your manufacturing facility do regarding quality manage? A8: High quality is precedence. We always connect wonderful importance to high quality management from the really beginning to the end:1.All raw materials we adopted are RoHS approved2.Skillful workers shell out excellent attention to each and every details in handling the creating and packing processes3.We have a expert QA/QC staff to make certain the regularity of our BLDC motor and gear motor.Q9. What are the terms of shipping and delivery?A9: We can settle for EXW, FOB, CIF, and so forth. You can choose 1 which is the most hassle-free for you.Q10: What is the payment way?A10: TT, paypal, 57mm Brushless dc motor with planetary gearbox, optical encoder and electric brake West Union,Online Financial institution Payment.

Dynamic Modeling of a Planetary Motor

A planetary gear motor consists of a series of gears rotating in perfect synchrony, allowing them to deliver torque in a higher output capacity than a spur gear motor. Unlike the planetary motor, spur gear motors are simpler to build and cost less, but they are better for applications requiring lower torque output. That is because each gear carries the entire load. The following are some key differences between the two types of gearmotors.

planetary gear system

A planetary gear transmission is a type of gear mechanism that transfers torque from one source to another, usually a rotary motion. Moreover, this type of gear transmission requires dynamic modeling to investigate its durability and reliability. Previous studies included both uncoupled and coupled meshing models for the analysis of planetary gear transmission. The combined model considers both the shaft structural stiffness and the bearing support stiffness. In some applications, the flexible planetary gear may affect the dynamic response of the system.
In a planetary gear device, the axial end surface of the cylindrical portion is rotatable relative to the separating plate. This mechanism retains lubricant. It is also capable of preventing foreign particles from entering the planetary gear system. A planetary gear device is a great choice if your planetary motor’s speed is high. A high-quality planetary gear system can provide a superior performance than conventional systems.
A planetary gear system is a complex mechanism, involving three moving links that are connected to each other through joints. The sun gear acts as an input and the planet gears act as outputs. They rotate about their axes at a ratio determined by the number of teeth on each gear. The sun gear has 24 teeth, while the planet gears have three-quarters that ratio. This ratio makes a planetary motor extremely efficient.
Motor

planetary gear train

To predict the free vibration response of a planetary motor gear train, it is essential to develop a mathematical model for the system. Previously, static and dynamic models were used to study the behavior of planetary motor gear trains. In this study, a dynamic model was developed to investigate the effects of key design parameters on the vibratory response. Key parameters for planetary gear transmissions include the structure stiffness and mesh stiffness, and the mass and location of the shaft and bearing supports.
The design of the planetary motor gear train consists of several stages that can run with variable input speeds. The design of the gear train enables the transmission of high torques by dividing the load across multiple planetary gears. In addition, the planetary gear train has multiple teeth which mesh simultaneously in operation. This design also allows for higher efficiency and transmittable torque. Here are some other advantages of planetary motor gear trains. All these advantages make planetary motor gear trains one of the most popular types of planetary motors.
The compact footprint of planetary gears allows for excellent heat dissipation. High speeds and sustained performances will require lubrication. This lubricant can also reduce noise and vibration. But if these characteristics are not desirable for your application, you can choose a different gear type. Alternatively, if you want to maintain high performance, a planetary motor gear train will be the best choice. So, what are the advantages of planetary motor gears?

planetary gear train with fixed carrier train ratio

The planetary gear train is a common type of transmission in various machines. Its main advantages are high efficiency, compactness, large transmission ratio, and power-to-weight ratio. This type of gear train is a combination of spur gears, single-helical gears, and herringbone gears. Herringbone planetary gears have lower axial force and high load carrying capacity. Herringbone planetary gears are commonly used in heavy machinery and transmissions of large vehicles.
To use a planetary gear train with a fixed carrier train ratio, the first and second planets must be in a carrier position. The first planet is rotated so that its teeth mesh with the sun’s. The second planet, however, cannot rotate. It must be in a carrier position so that it can mesh with the sun. This requires a high degree of precision, so the planetary gear train is usually made of multiple sets. A little analysis will simplify this design.
The planetary gear train is made up of three components. The outer ring gear is supported by a ring gear. Each gear is positioned at a specific angle relative to one another. This allows the gears to rotate at a fixed rate while transferring the motion. This design is also popular in bicycles and other small vehicles. If the planetary gear train has several stages, multiple ring gears may be shared. A stationary ring gear is also used in pencil sharpener mechanisms. Planet gears are extended into cylindrical cutters. The ring gear is stationary and the planet gears rotate around a sun axis. In the case of this design, the outer ring gear will have a -3/2 planet gear ratio.
Motor

planetary gear train with zero helix angle

The torque distribution in a planetary gear is skewed, and this will drastically reduce the load carrying capacity of a needle bearing, and therefore the life of the bearing. To better understand how this can affect a gear train, we will examine two studies conducted on the load distribution of a planetary gear with a zero helix angle. The first study was done with a highly specialized program from the bearing manufacturer INA/FAG. The red line represents the load distribution along a needle roller in a zero helix gear, while the green line corresponds to the same distribution of loads in a 15 degree helix angle gear.
Another method for determining a gear’s helix angle is to consider the ratio of the sun and planet gears. While the sun gear is normally on the input side, the planet gears are on the output side. The sun gear is stationary. The two gears are in engagement with a ring gear that rotates 45 degrees clockwise. Both gears are attached to pins that support the planet gears. In the figure below, you can see the tangential and axial gear mesh forces on a planetary gear train.
Another method used for calculating power loss in a planetary gear train is the use of an auto transmission. This type of gear provides balanced performance in both power efficiency and load capacity. Despite the complexities, this method provides a more accurate analysis of how the helix angle affects power loss in a planetary gear train. If you’re interested in reducing the power loss of a planetary gear train, read on!

planetary gear train with spur gears

A planetary gearset is a type of mechanical drive system that uses spur gears that move in opposite directions within a plane. Spur gears are one of the more basic types of gears, as they don’t require any specialty cuts or angles to work. Instead, spur gears use a complex tooth shape to determine where the teeth will make contact. This in turn, will determine the amount of power, torque, and speed they can produce.
A two-stage planetary gear train with spur gears is also possible to run at variable input speeds. For such a setup, a mathematical model of the gear train is developed. Simulation of the dynamic behaviour highlights the non-stationary effects, and the results are in good agreement with the experimental data. As the ratio of spur gears to spur gears is not constant, it is called a dedendum.
A planetary gear train with spur gears is a type of epicyclic gear train. In this case, spur gears run between gears that contain both internal and external teeth. The circumferential motion of the spur gears is analogous to the rotation of planets in the solar system. There are four main components of a planetary gear train. The planet gear is positioned inside the sun gear and rotates to transfer motion to the sun gear. The planet gears are mounted on a joint carrier that is connected to the output shaft.
Motor

planetary gear train with helical gears

A planetary gear train with helical teeth is an extremely powerful transmission system that can provide high levels of power density. Helical gears are used to increase efficiency by providing a more efficient alternative to conventional worm gears. This type of transmission has the potential to improve the overall performance of a system, and its benefits extend far beyond the power density. But what makes this transmission system so appealing? What are the key factors to consider when designing this type of transmission system?
The most basic planetary train consists of the sun gear, planet gear, and ring gear elements. The number of planets varies, but the basic structure of planetary gears is similar. A simple planetary geartrain has the sun gear driving a carrier assembly. The number of planets can be as low as two or as high as six. A planetary gear train has a low mass inertia and is compact and reliable.
The mesh phase properties of a planetary gear train are particularly important in designing the profiles. Various parameters such as mesh phase difference and tooth profile modifications must be studied in depth in order to fully understand the dynamic characteristics of a PGT. These factors, together with others, determine the helical gears’ performance. It is therefore essential to understand the mesh phase of a planetary gear train to design it effectively.

China BL10548HI 12V 24V DC Electric Wheel Hub Motor for Robotics Chasis     brushless motor	China BL10548HI 12V 24V DC Electric Wheel Hub Motor for Robotics Chasis     brushless motor
editor by czh 2023-02-17

China 12v 24v brushless 36mm diameter brushless dc motor for electric bicycle motor brushes

Guarantee: 3months-1year
Design Number: GM27-320SH
Utilization: Car, Electric Bicycle, Enthusiast, House Equipment
Kind: Equipment MOTOR
Torque: 280-310g.cm
Design: Permanent Magnet
Commutation: Brushless
Defend Characteristic: Entirely Enclosed
Speed(RPM): 3650-3700rmp
Ongoing Present(A): .65-1.25A
Effectiveness: 55%
size: 36mm
stall torque: 280-310g.cm
attribute: extended lifestyle lower noise
Motor variety: DC brushless motor
Weight: 65g
Application: Automatic Merchandise
Rated Voltage: 12-24v
No load pace: 4500rpm
Sound: Low Sound Amount
rotation: clockwise rotation
Packaging Information: Robust Carton.45pcs/box, or as you desire.
Port: HangZhou

12v 24v brushless 36mm diameter brushless dc motor for electric powered bicycle12v 24v brushless 36mm diameter brushless dc motor for electric powered bicycle36mm brushless motorLow sound, extended lifestyle. Built-in push. Electricity on, then workReverse rotation and Brake controlPWM Speed management and FG sign comments Can be offered with planetary gearbox36mm brushless motorLow sound, lengthy lifestyle. Developed-in generate. Energy on, then workReverse rotation and Brake controlPWM Velocity control and FG sign opinions Can be available with planetary gearbox Apps :

Our goods widely utilised in Robotic, 3D pen and machine, Energy Lock ,Electronic Lock ,Optic tools , Rolling Shutter Doorway Components 1-14Shaft Collar Micro Mechanism, money detcotor, printer ,pump and many others.
Suitable to tiny diameter, minimal sound and large torque apps.
Certifications : Factory information:
2006Founded in HK,layout and offer micro motors, equipment motors and their respective parts.
2008Built our manufacturing unit in HangZhou , creating gears ,motors and assembling by ourselves .
2013Large sums of funds invested on developping brushless dc motor and customers’ personalized undertaking.
2018Expanding our manufacturing facility , developping new coreless motors and planetary gearbox
2571Faster generation , a lot more reliable, higher top quality . we are usually on the way……
Some of our clients : Packing particulars : Transport time:DHL: 3-5 working days MIGHTY’s Locking ring elements clampingShaft collar clamping aspects with single double splits UPS: 5-7 functioning days TNT: 5-7 doing work days FedEx: 7-9 operating times EMS: twelve-fifteen operating times ChinaPost: Depends on ship to which place Sea: Is dependent on ship to which region Customers’ opinions : FAQQ: How to order?A: ship us inquiry → get our quotation → negotiate details → validate the sample → signal deal/deposit → mass production→cargo prepared → Large good quality Machined 4 screw fixing swift release Clamping Shaft locking Coupling harmony/shipping and delivery → additional cooperation.Q: How about Sample purchase?A: Sample is available for you. you should make contact with us for information. Speak to usQ: Which shipping and delivery way is avaliable?A: DHL, UPS, FedEx, TNT, EMS, China Put up,Sea are offered.The other shipping and delivery ways are also obtainable, remember to speak to us if you need to have ship by the other transport way. Q: How long is the deliver?A: Devliver time relies upon on the quantity you buy. generally it requires fifteen-25 working times.Q: My bundle has lacking products. What can I do?A: Remember to get in touch with our help staff and we will confirm your get with the deal contents.We apologize for any inconveniences. Q: How to confirm the payment?A: We acknowledge payment by T/T, PayPal, the other payment ways also could be approved,Make sure you contact us just before you spend by the other payment methods. Also thirty-fifty% deposit is obtainable, the stability funds need to be paid out just before delivery.

Benefits of a Planetary Motor

A planetary motor has many benefits. Its compact design and low noise makes it a good choice for any application. Among its many uses, planetary gear motors are found in smart cars, consumer electronics, intelligent robots, communication equipment, and medical technology. They can even be found in smart homes! Read on to discover the benefits of a planetary gear motor. You’ll be amazed at how versatile and useful it is!
Motor

Self-centering planet gears ensure a symmetrical force distribution

A planetary motor is a machine with multiple, interlocking planetary gears. The output torque is inversely proportional to the diameters of the planets, and the transmission size has no bearing on the output torque. A torsional stress analysis of the retaining structure for this type of motor found a maximum shear stress of 64 MPa, which is equivalent to a safety factor of 3.1 for 6061 aluminum. Self-centering planet gears are designed to ensure a symmetrical force distribution throughout the transmission system, with the weakest component being the pinions.
A planetary gearbox consists of ring and sun gears. The pitch diameters of ring and planet gears are nearly equal. The number of teeth on these gears determines the average gear-ratio per output revolution. This error is related to the manufacturing precision of the gears. The effect of this error is a noise or vibration characteristic of the planetary gearbox.
Another design for a planetary gearbox is a traction-based variant. This design eliminates the need for timing marks and other restrictive assembly conditions. The design of the ring gear is similar to that of a pencil sharpener mechanism. The ring gear is stationary while planet gears extend into cylindrical cutters. When placed on the sun’s axis, the pencil sharpening mechanism revolves around the ring gear to sharpen the pencil.
The JDS eliminates the need for conventional planetary carriers and is mated with the self-centering planet gears by dual-function components. The dual-function components synchronize the rolling motion and traction of the gears. They also eliminate the need for a carrier and reduce the force distribution between the rotor and stator.

Metal gears

A planetary motor is a type of electric drive that uses a series of metal gears. These gears share a load attached to the output shaft to generate torque. The planetary motor is often CNC controlled, with extra-long shafts, which allow it to fit into very compact designs. These gears are available in sizes from seven millimeters to 12 millimeters. They can also be fitted with encoders.
Planetary gearing is widely used in various industrial applications, including automobile transmissions, off-road transmissions, and wheel drive motors. They are also used in bicycles to power the shift mechanism. Another use for planetary gearing is as a powertrain between an internal combustion engine and an electric motor. They are also used in forestry applications, such as debarking equipment and sawing. They can be used in other industries as well, such as pulp washers and asphalt mixers.
Planetary gear sets are composed of three types of gears: a sun gear, planet gears, and an outer ring. The sun gear transfers torque to the planet gears, and the planet gears mesh with the outer ring gear. Planet carriers are designed to deliver high-torque output at low speeds. These gears are mounted on carriers that are moved around the ring gear. The planet gears mesh with the ring gears, and the sun gear is mounted on a moveable carrier.
Plastic planetary gear motors are less expensive to produce than their metal counterparts. However, plastic gears suffer from reduced strength, rigidity, and load capacity. Metal gears are generally easier to manufacture and have less backlash. Plastic planetary gear motor bodies are also lighter and less noisy. Some of the largest plastic planetary gear motors are made in collaboration with leading suppliers. When buying a plastic planetary gear motor, be sure to consider what materials it is made of.
Motor

Encoder

The Mega Torque Planetary Encoder DC Geared Motor is designed with a Japanese Mabuchi motor RS-775WC, a 200 RPM base motor. It is capable of achieving stall torque at low speeds, which is impossible to achieve with a simple DC motor. The planetary encoder provides five pulses per revolution, making it perfect for applications requiring precise torque or position. This motor requires an 8mm hex coupling for proper use.
This encoder has a high resolution and is suitable for ZGX38REE, ZGX45RGG and ZGX50RHH. It features a magnetic disc and poles and an optical disc to feed back signals. It can count paulses as the motor passes through a hall on the circuit board. Depending on the gearbox ratio, the encoder can provide up to two million transitions per rotation.
The planetary gear motor uses a planetary gear system to distribute torque in synchrony. This minimizes the risk of gear failure and increases the overall output capacity of the device. On the other hand, a spur gear motor is a simpler design and cheaper to produce. The spur gear motor works better for lower torque applications as each gear bears all the load. As such, the torque capacity of the spur gear motor is lower than that of a planetary gear motor.
The REV UltraPlanetary gearbox is designed for FTC and has three different output shaft options. The output shaft is made of 3/8-inch hex, allowing for flexible shaft replacement. These motors are a great value as they can be used to meet a wide range of power requirements. The REV UltraPlanetary gearbox and motor are available for very reasonable prices and a female 5mm hex output shaft can be used.

Durability

One of the most common questions when selecting a planetary motor is “How durable is it?” This is a question that’s often asked by people. The good news is that planetary motors are extremely durable and can last for a long time if properly maintained. For more information, read on! This article will cover the durability and efficiency of planetary gearmotors and how you can choose the best one for your needs.
First and foremost, planetary gear sets are made from metal materials. This increases their lifespan. The planetary gear set is typically made of metals such as nickel-steel and steel. Some planetary gear motors use plastic. Steel-cut gears are the most durable and suitable for applications that require more torque. Nickel-steel gears are less durable, but are better able to hold lubricant.
Durability of planetary motor gearbox is important for applications requiring high torque versus speed. VEX VersaPlanetary gearboxes are designed for FRC(r) use and are incredibly durable. They are expensive, but they are highly customizable. The planetary gearbox can be removed for maintenance and replacement if necessary. Parts for the gearbox can be purchased separately. VEX VersaPlanetary gearboxes also feature a pinion clamped onto the motor shaft.
Dynamic modeling of the planetary gear transmission system is important for understanding its durability. In previous studies, uncoupled and coupled meshing models were used to investigate the effect of various design parameters on the vibration characteristics of the planetary gear system. This analysis requires considering the role of the mesh stiffness, structure stiffness, and moment of inertia. Moreover, dynamic models for planetary gear transmission require modeling the influence of multiple parameters, such as mesh stiffness and shaft location.
Motor

Cost

The planetary gear motor has multiple contact points that help the rotor rotate at different speeds and torques. This design is often used in stirrers and large vats of liquid. This type of motor has a low initial cost and is more commonly found in low-torque applications. A planetary gear motor has multiple contact points and is more effective for applications requiring high torque. Gear motors are often found in stirring mechanisms and conveyor belts.
A planetary gearmotor is typically made from four mechanically linked rotors. They can be used for various applications, including automotive and laboratory automation. The plastic input stage gears reduce noise at higher speeds. Steel gears can be used for high torques and a modified lubricant is often added to reduce weight and mass moment of inertia. Its low-cost design makes it an excellent choice for robots and other applications.
There are many different types of planetary gear motors available. A planetary gear motor has three gears, the sun gear and planet gears, with each sharing equal amounts of work. They are ideal for applications requiring high torque and low-resistance operation, but they require more parts than their single-stage counterparts. The steel cut gears are the most durable, and are often used in applications that require high speeds. The nickel-steel gears are more absorptive, which makes them better for holding lubricant.
A planetary gear motor is a high-performance electrical vehicle motor. A typical planetary gear motor has a 3000 rpm speed, a peak torque of 0.32 Nm, and is available in 24V, 36V, and 48V power supply. It is also quiet and efficient, requiring little maintenance and offering greater torque to a modern electric car. If you are thinking of buying a planetary gear motor, be sure to do a bit of research before purchasing one.

China 12v 24v brushless 36mm diameter brushless dc motor for electric bicycle     motor brushesChina 12v 24v brushless 36mm diameter brushless dc motor for electric bicycle     motor brushes
editor by czh2023-02-15

China Variable Speed High Power 24V Electric Car Brushless DC Planetary Gear Servo BLDC Motor with Hot selling

Product Description

dc electric equipment motor 24v with large ratio

31ZYJ DC Gear Motor
Basic Info
Item Data
Tem Rise 40K
Working Tem (-20ºC~+80ºC)
Insulation Resistance 100MΩ min  500VDC
Surge Test 500VAC for 1min
Insulation Class E
Weight 250g

 

Specification of dc electric equipment motor 24v with high ratio

PN Rated 
Voltage
Initial 
Velocity
Ratio Energy Noload 
Velocity
Noload
 Current
Rated 
Speed
Rated 
Existing
Rated 
Torque
Stall 
Torque
Stall 
Existing
V DC rpm 1:xxx W rpm mA rpm mA Kg.cm Kg.cm mA
31ZYJ5840-15A 24 4400 290 twenty fifteen 120 ten.five 400 eleven 25 one thousand
31ZYJ5840-15A 24 7500 505 20 15 250 10.five 550 16 30 1300
31ZYJ5840-6.5A 24 3500 505 twenty six.5 80 five 240 12 twenty 830

 

The over parameters for the traditional specifications, the distinct requirements can be custom-made according to customer demands.

Probond motors patterns brush, brushless, stepper, hysteresis and linear motors to fulfill customers demands.

Our motors use standard and special factors with customer selected torque/pace requirements that can be modified to your applications.

The AC/DC equipment motors are primarily based upon to distinctive magetic circuits that improve motor style for higher speed low torque and reduced speed large torque.

These motors give you reduced rotational losses, exceptional thermal transfer, interchangeable stop caps, easily sealed. Choices incorporate connectors, encoders, shaft modifications, dimensional changes, and so on.

Probond motor owns specialist income staff and engineer crew with more than ten several years knowledge in motor business, based mostly on China mainland dealing with overseas organization for many years, we know your requirements far better than other people.

Probond Sonicare Toothbrush Motor and Thermostatic Valve Hysteresis Motor are our hot goods on offer in 2017 with hugely good quality level and aggressive cost.

Remember to kindly get in touch with us to get a catalogue.

Term of trade

Terms of value FOB,CIF,CFR,EXW,DDP,etc.
Terms of payment 100% T/T in advance for samples
Bulk quantity payment way can be negotited
Warranty twelve months minimal warranty after the products are shipped to the consumer.
Direct time Typically in 2 weeks for demo orders, in 3 weeks for bulk orders.
Bundle Carton o plywood pallet.
Location of loading ZheJiang , HangZhou, etc.
Cargo provider Things are typically transported via Fedex,DHL, TNT,UPS,EMS for demo orders and by way of vessel for bulk orders.
Shipping and delivery time Typically in 5 working times by Express 
15-30 functioning days by vessel

Our assure to our Customers:
one.  Answer customer’s inquiry within 2 working times.
2.  Reply to our buyer questions & Concerns in 3 working times.
three.  Acknowledge Client buy orders in 24 hours.
4.  Standard Direct time is in 4 weeks.  Respond to unique item advancement inside fifteen months.
5.  Flexible supply techniques:  By air, sea and specific provider employing the customer’s forwarder.

If you have any inquiry, just come to feel totally free to get in touch with with us.

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Beauty Equipments
Operating Speed: High Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Open Type
Number of Poles: 6

###

Customization:

###

31ZYJ DC Gear Motor
Basic Info
Item Data
Tem Rise 40K
Working Tem (-20ºC~+80ºC)
Insulation Resistance 100MΩ min  500VDC
Surge Test 500VAC for 1min
Insulation Class E
Weight 250g

###

PN Rated 
Voltage
Initial 
Speed
Ratio Power Noload 
Speed
Noload
 Current
Rated 
Speed
Rated 
Current
Rated 
Torque
Stall 
Torque
Stall 
Current
V DC rpm 1:xxx W rpm mA rpm mA Kg.cm Kg.cm mA
31ZYJ5840-15A 24 4400 290 20 15 120 10.5 400 11 25 1000
31ZYJ5840-15A 24 7500 505 20 15 250 10.5 550 16 30 1300
31ZYJ5840-6.5A 24 3500 505 20 6.5 80 5 240 12 20 830

###

Terms of price FOB,CIF,CFR,EXW,DDP,etc.
Terms of payment 100% T/T in advance for samples
Bulk quantity payment way can be negotited
Warranty 12 months limited warranty once the items are delivered to the buyer.
Lead time Usually within 2 weeks for trial orders, within 3 weeks for bulk orders.
Package Carton o plywood pallet.
Place of loading Shanghai, Ningbo, etc.
Shipment carrier Items are usually shipped via Fedex,DHL, TNT,UPS,EMS for trial orders and via vessel for bulk orders.
Delivery time Usually within 5 working days by Express 
15-30 working days by vessel
Application: Universal, Industrial, Household Appliances, Car, Power Tools, Beauty Equipments
Operating Speed: High Speed
Excitation Mode: Excited
Function: Control, Driving
Casing Protection: Open Type
Number of Poles: 6

###

Customization:

###

31ZYJ DC Gear Motor
Basic Info
Item Data
Tem Rise 40K
Working Tem (-20ºC~+80ºC)
Insulation Resistance 100MΩ min  500VDC
Surge Test 500VAC for 1min
Insulation Class E
Weight 250g

###

PN Rated 
Voltage
Initial 
Speed
Ratio Power Noload 
Speed
Noload
 Current
Rated 
Speed
Rated 
Current
Rated 
Torque
Stall 
Torque
Stall 
Current
V DC rpm 1:xxx W rpm mA rpm mA Kg.cm Kg.cm mA
31ZYJ5840-15A 24 4400 290 20 15 120 10.5 400 11 25 1000
31ZYJ5840-15A 24 7500 505 20 15 250 10.5 550 16 30 1300
31ZYJ5840-6.5A 24 3500 505 20 6.5 80 5 240 12 20 830

###

Terms of price FOB,CIF,CFR,EXW,DDP,etc.
Terms of payment 100% T/T in advance for samples
Bulk quantity payment way can be negotited
Warranty 12 months limited warranty once the items are delivered to the buyer.
Lead time Usually within 2 weeks for trial orders, within 3 weeks for bulk orders.
Package Carton o plywood pallet.
Place of loading Shanghai, Ningbo, etc.
Shipment carrier Items are usually shipped via Fedex,DHL, TNT,UPS,EMS for trial orders and via vessel for bulk orders.
Delivery time Usually within 5 working days by Express 
15-30 working days by vessel

The Basics of a Planetary Motor

A Planetary Motor is a type of gearmotor that uses multiple planetary gears to deliver torque. This system minimizes the chances of failure of individual gears and increases output capacity. Compared to the planetary motor, the spur gear motor is less complex and less expensive. However, a spur gear motor is generally more suitable for applications requiring low torque. This is because each gear is responsible for the entire load, limiting its torque.

Self-centering planetary gears

This self-centering mechanism for a planetary motor is based on a helical arrangement. The helical structure involves a sun-planet, with its crown and slope modified. The gears are mounted on a ring and share the load evenly. The helical arrangement can be either self-centering or self-resonant. This method is suited for both applications.
A helical planetary gear transmission is illustrated in FIG. 1. A helical configuration includes an output shaft 18 and a sun gear 18. The drive shaft extends through an opening in the cover to engage drive pins on the planet carriers. The drive shaft of the planetary gears can be fixed to the helical arrangement or can be removable. The transmission system is symmetrical, allowing the output shaft of the planetary motor to rotate radially in response to the forces acting on the planet gears.
A flexible pin can improve load sharing. This modification may decrease the face load distribution, but increases the (K_Hbeta) parameter. This effect affects the gear rating and life. It is important to understand the effects of flexible pins. It is worth noting that there are several other disadvantages of flexible pins in helical PGSs. The benefits of flexible pins are discussed below.
Using self-centering planetary gears for a helical planetary motor is essential for symmetrical force distribution. These gears ensure the symmetry of force distribution. They can also be used for self-centering applications. Self-centering planetary gears also guarantee the proper force distribution. They are used to drive a planetary motor. The gearhead is made of a ring gear, and the output shaft is supported by two ball bearings. Self-centering planetary gears can handle a high torque input, and can be suited for many applications.
To solve for a planetary gear mechanism, you need to find its pitch curve. The first step is to find the radius of the internal gear ring. A noncircular planetary gear mechanism should be able to satisfy constraints that can be complex and nonlinear. Using a computer, you can solve for these constraints by analyzing the profile of the planetary wheel’s tooth curve.
Motor

High torque

Compared to the conventional planetary motors, high-torque planetary motors have a higher output torque and better transmission efficiency. The high-torque planetary motors are designed to withstand large loads and are used in many types of applications, such as medical equipment and miniature consumer electronics. Their compact design makes them suitable for small space-saving applications. In addition, these motors are designed for high-speed operation.
They come with a variety of shaft configurations and have a wide range of price-performance ratios. The FAULHABER planetary gearboxes are made of plastic, resulting in a good price-performance ratio. In addition, plastic input stage gears are used in applications requiring high torques, and steel input stage gears are available for higher speeds. For difficult operating conditions, modified lubrication is available.
Various planetary gear motors are available in different sizes and power levels. Generally, planetary gear motors are made of steel, brass, or plastic, though some use plastic for their gears. Steel-cut gears are the most durable, and are ideal for applications that require a high amount of torque. Similarly, nickel-steel gears are more lubricated and can withstand a high amount of wear.
The output torque of a high-torque planetary gearbox depends on its rated input speed. Industrial-grade high-torque planetary gearboxes are capable of up to 18000 RPM. Their output torque is not higher than 2000 nm. They are also used in machines where a planet is decelerating. Their working temperature ranges between 25 and 100 degrees Celsius. For best results, it is best to choose the right size for the application.
A high-torque planetary gearbox is the most suitable type of high-torque planetary motor. It is important to determine the deceleration ratio before buying one. If there is no product catalog that matches your servo motor, consider buying a close-fitting high-torque planetary gearbox. There are also high-torque planetary gearboxes available for custom-made applications.
Motor

High efficiency

A planetary gearbox is a type of mechanical device that is used for high-torque transmission. This gearbox is made of multiple pairs of gears. Large gears on the output shaft mesh with small gears on the input shaft. The ratio between the big and small gear teeth determines the transmittable torque. High-efficiency planetary gearheads are available for linear motion, axial loads, and sterilizable applications.
The AG2400 high-end gear unit series is ideally matched to Beckhoff’s extensive line of servomotors and gearboxes. Its single-stage and multi-stage transmission ratios are highly flexible and can be matched to different robot types. Its modified lubrication helps it operate in difficult operating conditions. These high-performance gear units are available in a wide range of sizes.
A planetary gear motor can be made of steel, nickel-steel, or brass. In addition to steel, some models use plastic. The planetary gears share work between multiple gears, making it easy to transfer high amounts of power without putting a lot of stress on the gears. The gears in a planetary gear motor are held together by a movable arm. High-efficiency planetary gear motors are more efficient than traditional gearmotors.
While a planetary gear motor can generate torque, it is more efficient and cheaper to produce. The planetary gear system is designed with all gears operating in synchrony, minimizing the chance of a single gear failure. The efficiency of a planetary gearmotor makes it a popular choice for high-torque applications. This type of motor is suitable for many applications, and is less expensive than a standard geared motor.
The planetary gearbox is a combination of a planetary type gearbox and a DC motor. The planetary gearbox is compact, versatile, and efficient, and can be used in a wide range of industrial environments. The planetary gearbox with an HN210 DC motor is used in a 22mm OD, PPH, and ph configuration with voltage operating between 6V and 24V. It is available in many configurations and can be custom-made to meet your application requirements.
Motor

High cost

In general, planetary gearmotors are more expensive than other configurations of gearmotors. This is due to the complexity of their design, which involves the use of a central sun gear and a set of planetary gears which mesh with each other. The entire assembly is enclosed in a larger internal tooth gear. However, planetary motors are more effective for higher load requirements. The cost of planetary motors varies depending on the number of gears and the number of planetary gears in the system.
If you want to build a planetary gearbox, you can purchase a gearbox for the motor. These gearboxes are often available with several ratios, and you can use any one to create a custom ratio. The cost of a gearbox depends on how much power you want to move with the gearbox, and how much gear ratio you need. You can even contact your local FRC team to purchase a gearbox for the motor.
Gearboxes play a major role in determining the efficiency of a planetary gearmotor. The output shafts used for this type of motor are usually made of steel or nickel-steel, while those used in planetary gearboxes are made from brass or plastic. The former is the most durable and is best for applications that require high torque. The latter, however, is more absorbent and is better at holding lubricant.
Using a planetary gearbox will allow you to reduce the input power required for the stepper motor. However, this is not without its downsides. A planetary gearbox can also be replaced with a spare part. A planetary gearbox is inexpensive, and its spare parts are inexpensive. A planetary gearbox has low cost compared to a planetary motor. Its advantages make it more desirable in certain applications.
Another advantage of a planetary gear unit is the ability to handle ultra-low speeds. Using a planetary gearbox allows stepper motors to avoid resonance zones, which can cause them to crawl. In addition, the planetary gear unit allows for safe and efficient cleaning. So, whether you’re considering a planetary gear unit for a particular application, these gear units can help you get exactly what you need.

China Variable Speed High Power 24V Electric Car Brushless DC Planetary Gear Servo BLDC Motor     with Hot selling	China Variable Speed High Power 24V Electric Car Brushless DC Planetary Gear Servo BLDC Motor     with Hot selling
editor by czh 2023-01-22

China 24V 72mm DC Electric 20rpm Planetary Geared Brushless Motor Specifications dc motor

Product Description

BGBL72 DC Brushless Motor 
Environmental Circumstances -20ºC~50ºC
Insulation Clase B
Protection course IP44
Sound ≤65dB
Variety of Poles/ phases eight/3
Lifespan >5000h

Electrical Technical specs
Product RATED LOAD NO LOAD   STALL
Voltage   Power Speed Torque  Current    Speed    Current    Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG72BL24120 24 one hundred twenty 3000 .382 6.six 4000 one   1.146   19.8
BG72BL24150 24 one hundred fifty 3000 .478 8.5 4000 one.one one.434 25.five
We can also personalize items according to client specifications.

 Planetary Gear Motor Technical Data-BG
Ratio three.sixty five five.36  6.55  8.63 13.53  18.ninety two 24.sixty five 28.05 33.ninety two 44.69 58.22 sixty seven.08 eighty one.11
Output shaft pace(rpm) 822 560 458 348 222 159 122 107 88 sixty seven 52 forty five 37
Allowable torque(N.m) one.twenty five one.eighty four two.25 2.ninety seven four.19 5.eighty five 7.sixty three 8.sixty eight 10.five thirteen.83 eighteen.01 18.71 22.62
Reduction phase 1 one 1 one two 2 2 2 2 2 2 three 3

 

Recognized in 1994, HangZhou BG Motor Factory is a expert company of brushless DC motors, brushed DC motors, planetary equipment motors, worm gear motors, Common motors and AC motors. We have a plant location of 6000 square meters, a number of patent certificates, and we have the unbiased design and style and growth abilities and robust specialized drive, with an yearly output of far more than 1 million units. Given that the starting of its institution, BG motor has targeted on the general answer of motors. We manufacture and design motors, give professional custom-made providers, react quickly to customer requirements, and actively aid clients to resolve issues. Our motor items are exported to 20 nations around the world, like the United States, Germany, Italy, the United Kingdom, Poland, Slovenia, Switzerland, Sweden, Singapore, South Korea and many others.
Our founder, Mr. Sunlight, has a lot more than 40 many years of encounter in motor technological innovation, and our other engineers also have much more than fifteen many years of experience, and sixty% of our workers have more than 10 several years of experience, and we can assure you that the high quality of our motors is best notch.
The goods protect AGV, underwater robots, robots, sewing machine market, automobiles, health-related equipment, automated doors, lifting tools, industrial tools and have a wide variety of programs.
We attempt for CZPT in the good quality of each and every merchandise, and we are only a small and refined company.
Our vision: Generate the planet ahead and make life greater!

Q:1.What variety of motors can you supply?

A:At existing, we primarily create brushless DC motors, brush DC motors, AC motors, Common Motors the power of the motor is significantly less than 5000W, and the diameter of the motor is not more than 200mm

Q:2.Can you send out me a value list?

A:For all of our motors, they are customized based on diverse specifications like lifetime, noise,voltage,and shaft and many others. The price tag also differs according to annual quantity. So it is truly difficult for us to supply a value checklist. If you can share your comprehensive needs and once-a-year quantity, we will see what supply we can give.

Q:3.Can l get some samples?

A:It depends. If only a handful of samples for personalized use or substitute, I am concerned it will be tough for us to provide simply because all of our motors are customized produced and no stock available if there are no further requirements. If just sample screening prior to the formal buy and our MOQ,value and other conditions are suitable,we might really like to provide samples.

This fall:Can you give OEM or ODM support?

A:Of course,OEM and ODM are both accessible, we have the specialist R&D dept which can provide professional options for you.

Q5:Can l pay a visit to your manufacturing facility before we area an purchase?

A:welcome to visit our manufacturing unit,wear every single happy if we have the chance to know each and every other more.

Q:6.What is actually the guide time for a standard buy?

A:For orders, the common direct time is 15-20 times and this time can be shorter or longer primarily based on the different model,interval and quantity.

US $9.99-67.99
/ Piece
|
2 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm
Operating Speed: Low Speed
Excitation Mode: DC
Function: Driving
Casing Protection: Closed Type
Number of Poles: Can Be Choosen

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

BGBL72 DC Brushless Motor 
Environmental Conditions -20ºC~50ºC
Insulation Clase B
Protection class IP44
Noise ≤65dB
Number of Poles/ phases 8/3
Lifespan >5000h

###

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
Voltage   Power Speed Torque  Current    Speed    Current    Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG72BL24120 24 120 3000 0.382 6.6 4000 1   1.146   19.8
BG72BL24150 24 150 3000 0.478 8.5 4000 1.1 1.434 25.5
We can also customize products according to customer requirements.

###

 Planetary Gear Motor Technical Data-BG
Ratio 3.65 5.36  6.55  8.63 13.53  18.92 24.65 28.05 33.92 44.69 58.22 67.08 81.11
Output shaft speed(rpm) 822 560 458 348 222 159 122 107 88 67 52 45 37
Allowable torque(N.m) 1.25 1.84 2.25 2.97 4.19 5.85 7.63 8.68 10.5 13.83 18.01 18.71 22.62
Reduction stage 1 1 1 1 2 2 2 2 2 2 2 3 3
US $9.99-67.99
/ Piece
|
2 Pieces

(Min. Order)

###

Application: Universal, Industrial, Household Appliances, Car, Power Tools, Robot Arm
Operating Speed: Low Speed
Excitation Mode: DC
Function: Driving
Casing Protection: Closed Type
Number of Poles: Can Be Choosen

###

Samples:
US$ 0/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:

###

BGBL72 DC Brushless Motor 
Environmental Conditions -20ºC~50ºC
Insulation Clase B
Protection class IP44
Noise ≤65dB
Number of Poles/ phases 8/3
Lifespan >5000h

###

Electrical Specifications
Model RATED LOAD NO LOAD   STALL
Voltage   Power Speed Torque  Current    Speed    Current    Torque   Current 
V W rpm N.m A rpm A   N.m   A  
BG72BL24120 24 120 3000 0.382 6.6 4000 1   1.146   19.8
BG72BL24150 24 150 3000 0.478 8.5 4000 1.1 1.434 25.5
We can also customize products according to customer requirements.

###

 Planetary Gear Motor Technical Data-BG
Ratio 3.65 5.36  6.55  8.63 13.53  18.92 24.65 28.05 33.92 44.69 58.22 67.08 81.11
Output shaft speed(rpm) 822 560 458 348 222 159 122 107 88 67 52 45 37
Allowable torque(N.m) 1.25 1.84 2.25 2.97 4.19 5.85 7.63 8.68 10.5 13.83 18.01 18.71 22.62
Reduction stage 1 1 1 1 2 2 2 2 2 2 2 3 3

The Benefits of Using a Gear Motor

A gear motor works on the principle of conservation of angular momentum. As the smaller gear covers more RPM and the larger gear produces more torque, the ratio between the two is greater than one. Similarly, a multiple gear motor follows the principle of energy conservation, with the direction of rotation always opposite to the one that is adjacent to it. It’s easy to understand the concept behind gear motors and the various types available. Read on to learn about the different types of gears and their applications.

Electric motor

The choice of an electric motor for gear motor is largely dependent on the application. There are various motor and gearhead combinations available, and some are more efficient than others. However, it is critical to understand the application requirements and select a motor that meets these needs. In this article, we’ll examine some of the benefits of using a gear motor. The pros and cons of each type are briefly discussed. You can buy new gear motors at competitive prices, but they aren’t the most reliable or durable option for your application.
To determine which motor is best for your application, you’ll need to consider the load and speed requirements. A gear motor’s efficiency (e) can be calculated by taking the input and output values and calculating their relation. On the graph below, the input (T) and output (P) values are represented as dashed lines. The input (I) value is represented as the torque applied to the motor shaft. The output (P) is the amount of mechanical energy converted. A DC gear motor is 70% efficient at 3.75 lb-in / 2,100 rpm.
In addition to the worm gear motor, you can also choose a compact DC worm gear motor with a variable gear ratio from 7.5 to 80. It has a range of options and can be custom-made for your specific application. The 3-phase AC gear motor, on the other hand, works at a rated power of one hp and torque of 1.143.2 kg-m. The output voltage is typically 220V.
Another important factor is the output shaft orientation. There are two main orientations for gearmotors: in-line and offset. In-line output shafts are most ideal for applications with high torque and short reduction ratios. If you want to avoid backlash, choose a right angle output shaft. An offset shaft can cause the output shaft to become excessively hot. If the output shaft is angled at a certain angle, it may be too large or too small.
Motor

Gear reducer

A gear reducer is a special kind of speed reducing motor, usually used in large machinery, such as compressors. These reducers have no cooling fan and are not designed to handle heavy loads. Different purposes require different service factors. For instance, a machine that requires frequent fast accelerations and occasional load spikes needs a gear reducer with a high service factor. A gear reducer that’s designed for long production shifts should be larger than a machine that uses it for short periods of time.
A gear reducer can reduce the speed of a motor by a factor of two. The reduction ratio changes the rotation speed of the receiving member. This change in speed is often required to solve problems of inertia mismatch. The torque density of a gear reducer is measured in newton meters and will depend on the motor used. The first criterion is the configuration of the input and output shafts. A gear ratio of 2:1, for example, means that the output speed has been cut in half.
Bevel gear reducers are a good option if the input and output shafts are perpendicular. This type is very robust and is perfect for situations where the angle between two axes is small. However, bevel gear reducers are expensive and require constant maintenance. They are usually used in heavy-duty conveyors and farm equipment. The correct choice of gear reducer for gear motor is crucial for the efficiency and reliability of the mechanism. To get the best gear reducer for your application, talk to a qualified manufacturer today.
Choosing a gear reducer for a gear motor can be tricky. The wrong one can ruin an entire machine, so it’s important to know the specifics. You must know the torque and speed requirements and choose a motor with the appropriate ratio. A gear reducer should also be compatible with the motor it’s intended for. In some cases, a smaller motor with a gear reducer will work better than a larger one.
Motor

Motor shaft

Proper alignment of the motor shaft can greatly improve the performance and life span of rotating devices. The proper alignment of motors and driven instruments enhances the transfer of energy from the motor to the instrument. Incorrect alignment leads to additional noise and vibration. It may also lead to premature failure of couplings and bearings. Misalignment also results in increased shaft and coupling temperatures. Hence, proper alignment is critical to improve the efficiency of the driven instrument.
When choosing the correct type of gear train for your motor, you need to consider its energy efficiency and the torque it can handle. A helical geared motor is more efficient for high output torque applications. Depending on the required speed and torque, you can choose between an in-line and a parallel helical geared motor. Both types of gears have their advantages and disadvantages. Spur gears are widespread. They are toothed and run parallel to the motor shaft.
A planetary gear motor can also have a linear output shaft. A stepping motor should not operate at too high current to prevent demagnetization, which will lead to step loss or torque drop. Ensure that the motor and gearbox output shafts are protected from external impacts. If the motor and gearbox are not protected against bumps, they may cause thread defects. Make sure that the motor shafts and rotors are protected from external impacts.
When choosing a metal for your gear motor’s motor shaft, you should consider the cost of hot-rolled bar stock. Its outer layers are more difficult to machine. This type of material contains residual stresses and other problems that make it difficult to machine. For these applications, you should choose a high-strength steel with hard outer layers. This type of steel is cheaper, but it also has size considerations. It’s best to test each material first to determine which one suits your needs.
In addition to reducing the speed of your device, a geared motor also minimizes the torque generated by your machine. It can be used with both AC and DC power. A high-quality gear motor is vital for stirring mechanisms and conveyor belts. However, you should choose a geared motor that uses high-grade gears and provides maximum efficiency. There are many types of planetary gear motors and gears on the market, and it’s important to choose the right one.
Motor

First stage gears

The first stage gears of a gear motor are the most important components of the entire device. The motor’s power transmission is 90% efficient, but there are many factors that can affect its performance. The gear ratios used should be high enough to handle the load, but not too high that they are limiting the motor’s speed. A gear motor should also have a healthy safety factor, and the lubricant must be sufficient to overcome any of these factors.
The transmission torque of the gear changes with its speed. The transmission torque at the input side of the gear decreases, transferring a small torque to the output side. The number of teeth and the pitch circle diameters can be used to calculate the torque. The first stage gears of gear motors can be categorized as spur gears, helical gears, or worm gears. These three types of gears have different torque capacities.
The first stage helical gear is the most important part of a gear motor. Its function is to transfer rotation from one gear to the other. Its output is the gearhead. The second stage gears are connected by a carrier. They work in tandem with the first stage gear to provide the output of the gearhead. Moreover, the first stage carrier rotates in the same direction as the input pinion.
Another important component is the output torque of the gearmotor. When choosing a gearmotor, consider the starting torque, running torque, output speed, overhung and shock loads, duty cycles, and more. It is crucial to choose a gearmotor with the right ratio for the application. By choosing the proper gearmotor, you will get maximum performance with minimal operating costs and increase plant productivity. For more information on first stage gears, check out our blog.
The first stage of a gear motor is composed of a set of fixed and rotating sprockets. The first stage of these gears acts as a drive gear. Its rotational mass is a limiting factor for torque. The second stage consists of a rotating shaft. This shaft rotates in the direction of the torque axis. It is also the limiting force for the motor’s torque.

China 24V 72mm DC Electric 20rpm Planetary Geared Brushless Motor Specifications     dc motor	China 24V 72mm DC Electric 20rpm Planetary Geared Brushless Motor Specifications     dc motor
editor by czh 2023-01-06